Feeding the Cellulosic Biorefinery with Woody Biomass: Feedstock Supply and Logistics Jim Dooley Forest Concepts, LLC www.forestconcepts.com Corn Ethanol Fagen Engineering Corn Ethanol Fagen Engineering Chemical Pulp Weyerhaeuser Company 300 Million Tons Woody Biomass • • 30 Billion gallons ethanol per year (100 gal/ton) 1.5 million green tons per day • • • Each biorefinery would process 5,000 tons per day • • Produce 500,000 gallons ethanol per day TODAY: 123 Chemical Pulp Mills in US • • • 60,000 truckloads per day from woods to refinery 300 truckloads per day if 200 biorefineries Use 56 million tons of wood Large modern pulp mill uses 4,700 tons per day Where are you going to site the next 200? Woody Biomass Sources • • • • • • • • Urban Greenwood Urban C&D Landclearing – homes, commercial, roads… Forest fire prevention and health Forest residuals – logging, mill waste Non-industrial forest harvest Industrial Forestry Energy Plantations Forest Lands of United States Feedstock Situation • • • Supply is abundant, BUT…. Costs and competing uses are issues No national standards or specifications exist • • Ad hoc criteria for each mill State what is not acceptable • Vs. what is preferred with market incentives A Different Paradigm • Industrial Biomass Feedstock Supply Industry Separate dirty and clean end of facilities • Based on well defined commodity feedstocks • Packaged appropriately for users • Transported via conventional rail, barge, truck Contact: Forest Concepts, LLC 3320 W. Valley Hwy. N., Ste D110 Auburn, WA 98001 Ph: 253.333.9663 www.forestconcepts.com Attitude (Framing) Scavenged Forest Residuals vs. Value-Added Co-products Forest Concepts Smallwood Utilization – Markets Products in YELLOW are currently produced / sold by Forest Concepts • • • • • • • • • • • • • • • • • Christmas trees – natural look Mine props Firewood Posts and Poles Furniture Poles Log Home & Trail Railings ProjectPolesTM Cabin Logs Utility Poles Pilings Biomass Energy Fuel Pulp & Paper Chips Landscape Mulch Compost Veneer blocks Craft, Promotional & Gift Items ELWd® Bioengineering Structures • • • • • • • • • • • • • • • • • 34 Markets Rough Sawn Lumber & Timbers Planed, Dried & Graded Lumber Pallet lumber Veneer pallet stacking sheets Shavings for Animal Bedding Sawdust & Granules for Bedding Wood Excelsior – Packaging Wood Excelsior – Erosion Control Wood Strand – Erosion Control OSB / Engineered Wood Panels Wood Energy Pellets Cement-Wood Composite RTA Fencing Kits RTA Landscape Products RTA Roundwood Structures Flooring – T&G boards Character Wood Boards & Molding Forest Concepts, LLC Current Situation – Timber Towns • • • • • • • • Big, Benevolent, Dominant Corporate Entity is Gone from the Scene Land Base is Stable Timber is Still Growing Landowners Need Income Residents Still Want Forest-Related Careers Public Policy and Markets are Encouraging Stronger Forest Stewardship Ethic Public Policy Encouraging Watershed, Wildlife and Water Quality Improvement Programs Communities Moving Beyond “Woe be Me” Stage Forest Concepts, LLC Gap Analysis Public Policy • Forest Stewardship • Fuel Reduction Thinning • Increased Recreational Use • Rural Community Revitalization • Urban waste/landfill Control • Bio-based Products • Renewable Energy Local Forest Landowners • Lack Customers for Wood • Inefficient Forest Products Market • Need Revenue from Management Operations • High Costs for Small Units & Selective Harvest Gaps • Adequate return to landowner • Marketing & Logistics • Forest Operations Contractors • Product Specifications • Long-term customers “Enclave Concept” vs. Industrial Complex • Cohesive Group • • Distinct Culture • • • • Cooperative & Co-dependent Enterprises Sustainable Forestry & Natural Resource Ethic Market-based Solutions to Sustainability Smallwood Competent Within Larger Social System • • • Established Infrastructure, Markets Traditional Communities & Governments Local, Regional and National Public Policies Forest Concepts Forest Concepts, LLC Ecosystem Restoration Worldviews • Recreate closest approximation to historic condition • • • Intervene to stop un-natural processes • • • • Then allow natural processes Manage in perpetuity to preserve condition Allow natural processes to continue Enhance ecosystem with modest efforts Provide “bridging solutions” to jump-start natural processes Exclude all human-related activity and let Nature take its course