2004 Training Seminars DSC Interpreting DSC Data Glass Transition & Melting 3 Glass Transitions • The glass transition is a step change in • molecular mobility (in the amorphous phase of a sample) that results in a step change in heat capacity The material is rigid below the glass transition temperature and rubbery above it. Amorphous materials flow, they do not melt (no DSC melt peak) Glass Transitions • The change in heat capacity at the glass • transition is a measure of the amount of amorphous phase in the sample Enthalpic recovery at the glass transition is a measure of order in the amorphous phase. Annealing or storage at temperatures just below Tg permit development of order as the sample moves towards equilibrium Heat Flow & Heat Capacity at the Glass Transition Sample: Polystyrene Size: 14.0200 mg Method: Anneal80 Comment: MDSC.3/40@2; After Anneal @ 80øC various times DSC File: C:\TA\Data\Len\FictiveTg\PSanneal80.002 Polystyrene -0.3 2.0 -0.4 1.5 Glass Transition is Detectable by DSC Because of a Step-Change in Heat Capacity Heat Capacity Heat Flow -0.7 Temperature Below Tg - lower Cp - lower Volume - lower CTE - higher stiffness - higher viscosity - more brittle - lower enthalpy 1.0 -0.6 [ ––––– · ] Heat Flow (mW) Heat Capacity (J/g/°C) -0.5 -0.8 -0.9 0.5 -1.0 70 Exo Up 90 110 Temperature (°C) Universal V3.8A TA Instruments Measuring/Reporting Glass Transitions • The glass transition is always a temperature range • The molecular motion associated with the glass transition is time dependent. Therefore, Tg increases when heating rate increases or test frequency (MDSC®, DMA, DEA, etc.) increases. • When reporting Tg, it is necessary to state the test method (DSC, DMA, etc.), experimental conditions (heating rate, sample size, etc.) and how Tg was determined – Midpoint based on ½ Cp or inflection (peak in derivative) Glass Transition Analysis Polystyrene 9.67mg 10°C/min Glass Transition Analysis Polystyrene 9.67mg 10°C/min Step Change in Cp at the Glass Transition PET 9.43mg % Amorphous = 0.145/0.353= 41% Aged Epoxy Sample Effect of Annealing Time on Shape of Tg Importance of Enthalpic Relaxation Is enthalpic recovery at the glass transition important? …Sometimes • Glass transition temperature, shape and size provide useful information about the structure of the amorphous component of the sample. • This structure, and how it changes with time, is often important to the processing, storage and end-use of a material. • Enthalpic recovery data can be used to measure and predict changes in structure and other physical properties with time. Effect of Aging on Amorphous Materials Physical Property Response on S Storage Below Tg Specific Volume Decreases Modulus Increases Coefficient of Expansion Decreases Heat Capacity Enthalpy Entropy Decreases Decreases Decreases Max Tg Storage V time H H M S Equilibrium Liquid Equilibrium Glass KauzmannTemp; Lowest Tg (Entropy of Crystal) Temperature Where H = High relative cooling rate M = Medium relative cooling rate S = Slow relative cooling rate Suggestions for Finding Weak Glass Transitions • Know your empty-pan baseline • Get as much material in the amorphous state • Cool slowly through the glass transition region • Heat rapidly through glass transition region • Use MDSC® • Or use Quasi-Isothermal MDSC Glass Transition Summary • The glass transition is due to Amorphous material • The glass transition is the reversible change from a glassy to rubbery state & vice-versa • DSC detects glass transitions by a step change in Cp Melting Definitions • Melting – the process of converting crystalline structure to a liquid amorphous structure • Thermodynamic Melting Temperature – the temperature where a crystal would melt if it had a perfect structure (large crystal with no defects) • Metastable Crystals – Crystals that melt at lower temperature due to small size (high surface area) and poor quality (large number of defects) Definitions (cont.) • Crystal Perfection – the process of small, less perfect crystals (metastable) melting at a temperature below their thermodynamic melting point and then (re) crystallizing into larger, more perfect crystals that will melt again at a higher temperature • True Heat Capacity Baseline – often called the thermodynamic baseline, it is the measured baseline (usually in heat flow rate units of mW) with all crystallization and melting removed…. assumes no interference from other latent heat such as polymerization, cure, evaporation etc. over the crystallization/melting range Melting of Indium 0 Heat Flow (mW) Extrapolated -5 Onset Temperature -10 156.60°C 28.50J/g Indium 5.7mg 10°C/min Heat of Fusion For pure, low molecular weight materials (mw<500 g/mol) use Extrapolated Onset as Melting Temperature -15 -20 Peak Temperature -25 150 Exo Up 157.01°C 155 160 Temperature (°C) 165 Universal V4.0B TA Instruments Melting of PET -1 For polymers, use Peak as Melting Temperature -2 Heat Flow (mW) -3 Extrapolated Onset Temperature 236.15°C 52.19J/g -4 Heat of Fusion -5 PET 6.79mg 10°C/min -6 Peak Temperature -7 200 Exo Up 210 220 230 240 Temperature (°C) 249.70°C 250 260 270 Universal V4.0B TA Instruments Comparison of Melting 0 Heat Flow (mW) -5 156.60°C 28.50J/g PET 6.79mg 10°C/min 236.15°C 52.19J/g 249.70°C -10 -15 Indium 5.7mg 10°C/min -20 157.01°C -25 140 Exo Up 160 180 200 220 Temperature (°C) 240 260 280 Universal V4.0B TA Instruments Analyzing/Interpreting Results • It is often difficult to select limits for integrating melting peaks – Integration should occur between two points on the heat capacity baseline – Heat capacity baselines for difficult samples can usually be determined by MDSC® or by comparing experiments performed at different heating rates – Sharp melting peaks that have a large shift in the heat capacity baseline can be integrated with a sigmoidal baseline Baseline Due to Cp Baseline Type DSC of Polymer Blend More on this sample in the MDSC® section Where is the Cp baseline? Is it a melt? YES! Onset shifts by only 0.3°C Is it a Melt? NO! Onset shifts by almost 30°C Effect of Heating Rate on Melting 10 Melt Heat Capacity (J/g/°C) 8 6 10°C/min 50°C/min 4 100°C/min 2 150°C/min 0 -40 0 40 80 120 160 Temperature (°C) 200 240 280 Effect of Heating Rate on Polymorph DSC at 1C/min DSC at 1C/min DSC at 10C/min DSC at 50C/min Effect of Impurities on Melting Effect of p-Aminobenzoic Acid Impurity Concentration on the Melting Shape/Temperature of Phenacetin 99.3% Pure Melting of Eutectic Mixture 96.0% Pure 95.0% Pure NBS 1514 Thermal Analysis Purity Set Approx. 1mg Crimped Al Pans 2°C/min 100% Pure Van't Hoff Purity Calculation -0.8 135.0 125.20°C 137.75°C -1.0 134.5 -1.4 134.0 -1.6 -1.8 -2.0 Purity: 99.53mol % Melting Point: 134.92°C (determined) Depression: 0.25°C Delta H: 26.55kJ/mol (corrected) Correction: 9.381% Molecular Weight: 179.2g/mol Cell Constant: 0.9770 Onset Slope: -10.14mW/°C RMS Deviation: 0.01°C 133.5 Total Area / Partial Area -2.2 122 Exo Up -2 0 2 4 6 8 10 124 126 128 130 132 134 136 Temperature (°C) 133.0 138 Temperature (°C) Heat Flow (W/g) -1.2 2004 Training Seminars DSC Interpreting DSC Data Crystallization, Heat Capacity, and Crosslinking 4 Crystallinity Definitions • Crystallization – the process of converting either solid amorphous structure (cold crystallization on heating) or liquid amorphous structure (cooling) to a more organized solid crystalline structure • Crystal Perfection – the process of small, less perfect crystals (metastable) melting at a temperature below their thermodynamic melting point and then (re) crystallizing into larger, more perfect crystals that will melt again at a higher temperature • Change in Crystallinity While Heating Heat Flow (W/g) 0.5 60 0.0 40 -0.5 20 -1.0 Integral (J/g) Quenched PET 9.56mg 10°C/min 1.0 134.63°C 230.06°C 71.96J/g 105.00°C 275.00°C 127.68°C 0.6877J/g 230.06°C 0 -1.5 -50 Exo Up 0 50 100 150 Temperature (°C) 200 250 300 350 Universal V4.0B TA Instruments Crystallization • Crystallization is a kinetic process which can be studied either while cooling or isothermally • Differences in crystallization temperature or time (at a specific temperature) between samples can affect end-use properties as well as processing conditions • Isothermal crystallization is the most sensitive way to identify differences in crystallization rates Crystallization • Crystallization is a two step process: Nucleation Growth • The onset temperature is the nucleation (Tn) • The peak maximum is the crystallization temperature (Tc) Effect of Nucleating Agents 2.0 crystallization POLYPROPYLENE WITHOUT NUCLEATING AGENTS POLYPROPYLENE WITH NUCLEATING AGENTS Heat Flow (W/g) 1.5 0.0 Heat Flow (W/g) 1.0 -0.5 -1.0 melting 0.5 -1.5 60 80 0.0 40 Exo Up 50 100 120 140 160 180 200 Temperature (°C) Exo Up 60 70 80 90 100 110 Temperature (°C) 120 130 140 150 160 What is Isothermal Crystallization? • A Time-To-Event Experiment Annealing Temperature Melt Temperature Isothermal Crystallization Temperature Zero Time Time Isothermal Crystallization 5 117.4 oC Polypropylene Heat Flow (mW) 4 117.8 oC 3 118.3 oC 2 118.8 oC 119.3 oC 119.8 oC 1 120.3 oC 0 -1 1 3 5 Time (min) 7 9 Specific Heat Capacity (Cp) • Heat capacity is the amount of heat required to raise the temperature of a material by 1°C from T1 to T2 • True Heat Capacity (no transition) is completely reversible; the material releases the same amount of heat as temperature is lowered from T2 to T1 • Specific Heat Capacity refers to a specific mass and temperature change for a material (J/g/°C) Why is Heat Capacity Important? • Absolute thermodynamic property (vs. heat flow) used by engineers in the design of processing equipment • Measure of molecular mobility – Cp increases as molecular mobility increases. – Amorphous structure is more mobile than crystalline structure • Provides useful information about the physical properties of a material as a function of temperature Does DSC Measure Heat Capacity? • DSC or MDSC® do not measure heat capacity directly. They measure heat flow rate which can be used to calculate heat capacity which is more appropriately called apparent heat capacity – DSC calculated Cp signals include all transitions because the heat flow signal is simply divided by heating rate (an experimental constant) to convert it to heat capacity units – A true value of Cp can only be obtained in temperature regions where there are no transitions Calculating Heat Capacity (Cp) • Depending on the DSC that you have there are three different ways to calculate Cp 1) Three Run Method – ASTM E1269 Applicable to all DSC’s 2) Direct Cp – Single Run Method Applicable to Q1000 only 3) MDSC® - Single Run Method Any TA Instruments DSC w/ MDSC option Most accurate determination Cp by Standard DSC • Generally, three experiments are run in a DSC over a specific temperature range – Empty pan run – Sapphire run – Sample run Calculating Cp by Standard DSC • Three experiments are run over a specific temperature range – – Allow 5 minute isothermal at start Use 20°C/min heating rate 1. Empty pan run – – Match pan/lid weights to ± 0.05 mg Used to establish a reference baseline Calculating Cp by Standard DSC 2. Sapphire run – – – Used to determine calibration constant Use same weight of pan/lid as for baseline ± 0.05 mg Typical weight is 20 – 25 mg 3. Sample run – – Typical weight is 10 – 15 mg Use same weight of pan/lid as before ± 0.05 mg Cp by Traditional DSC – 3 Runs Heat Flow 5 400 Baseline Run 0 300 Heat Flow (mW) 200 -10 Calibration Run -15 100 -20 0 -25 -30 -100 0 10 20 Time (min) 30 40 Temperature (°C) Sample Run -5 Cp by Traditional DSC – 3 Runs 6 500 280.00 °C 454.6 J/g Cp & Total Heat for PET 4 300 150.00 °C 174.6 J/g 200 2 50.00 °C 1.161 J/g/°C 280.00 °C 1.924 J/g/°C 150.00 °C 1.609 J/g/°C 100 50.00 °C 34.94 J/g 0 0 0 50 100 150 Temperature (°C) 200 250 300 Total Heat (J/g) Heat Capacity (J/g/°C) 400 Specific Heat Capacity • MDSC® & Tzero™ DSC have the ability to calculate a heat capacity signal directly from a single run. • Benefits of using a heat capacity (instead of heat flow) signal include: – The ability to overlay signals from samples run at different heating rates – The ability to overlay signals from heating and cooling experiments Direct Cp from a Q1000 Sample: PET; Quenched Size: 16.0000 mg Method: Heat@20 Comment: Heat@20 DSC File: C:...\Crystallinity\RIqPETcycle20.001 6 600 400 135.54°C 0.7311J/g 2 Latent Heat of Crystallization is Not Heat Capacity Running Integral 0 -2 0 50 100 150 Temperature (°C) 200 250 200 [ ––––– · ] Integral (J/g) 4 Heat Capacity (J/g/°C) 275.00°C 530.8J/g Latent Heat of Absolute integral Melting is Not Heat Capacity calculates total heat(Single Run) Heat Capacity 0 300 Universal V3.8A TA Instruments Heat Flow w/ Different Heating Rates Heat Flow Signals Increase in Size with Increasing Heating Rate Benefit of Plotting Heat Capacity Heat Capacity Signals Are Normalized for Heating Rate and Permit Comparison of Experiments Done at Different Heating Rates Remember, DSC and MDSC Cp signals are really Apparent Cp signals; crystallization and melting are latent heats, not Cp Heat Flow & Cp Signals Polypropylene Size: 9.21 mg DSC Cycle @ 10degC/min Heat Flow on Cooling Heat Flow on Heating Heat Capacity on Cooling Heat Capacity on Heating Weak Tg Visible in Cp Signal Heat Capacity on Cooling Heat Capacity on Heating Sample: Polypropylene Size: 9.21 mg DSC Cycle @ 10 C/min Thermoset Curing & Residual Cure • A “thermoset” is a cross-linked polymer formed by an irreversible exothermic chemical reaction – A common example would be a 2 part epoxy adhesive • With a DSC we can look at the curing of these materials, and the Tg of full or partially cured samples Curing of a Thermoset 12 Method Log: 1: Ramp 10.00 °C/min to 190 °C 135.26°C Heat Flow (mW) 10 8 6 98.35°C 258.3J/g 4 40 60 80 100 120 Temperature (°C) 140 160 180 200 Partially Cured System 2nd heat shows increased Tg, due to additional curing during 1st heat Note: Small exotherm due to residual cure Photopolymer Cure by PCA 250 1.08min Cure of a Photopolymer by PCA 200 Heat Flow (mW) 150 Method Log: 1: Equilibrate at 35.00 °C 2: Isothermal for 1.00 min 3: Light: on @ 20mW/cm2 4: Isothermal for 5.00 min 5: Light: off 6: Isothermal for 2.00 min 7: End of method 1.01min 209.1J/g 100 50 0 0 2 4 Time (min) 6 8 Use PDSC to Study Phenolic Curing With ambient pressure, curing is not visible due to volatization of water. Water comes from the condensation reaction during the curing of the phenolic Decomposition