Office Ergonomics and OSHA Cecilia R. Aragon IEOR 170 UC Berkeley Spring 2006 Acknowledgments • Jeffrey Chung, Lawrence Berkeley National Laboratory ergonomics program manager • Cathy Rothwell, US Navy ergonomics program manager Spring 2006 IEOR 170 2 OSHA - Occupational Safety and Health Administration • Occupational Safety and Health Act of 1970 • Purpose: – setting standards – conducting workplace inspections to ensure that employers are complying with the standards and providing a safe and healthful workplace Spring 2006 IEOR 170 3 Who is Covered by OSHA? • In general (with some exceptions), all employers and their employees in the 50 states, the District of Columbia, and Puerto Rico. Spring 2006 IEOR 170 4 Who is Covered by OSHA? • All employers and employees except: – Self-employed persons – Farms at which only immediate members of the farmer's family are employed – Working conditions regulated by other federal agencies under other federal statutes. This category includes most employment in mining, nuclear energy and nuclear weapons manufacture, and many segments of the transportation industries. – Employees of state and local governments (unless covered by an OSHA-approved state program) Spring 2006 IEOR 170 5 OSHA Standards • Employers must protect workers on the job. • Employers have the responsibility to know relevant standards and comply. • Compliance may include providing personal protective equipment for employees. • Employees must also comply with OSHA rules and regulations. Spring 2006 IEOR 170 6 “General Duty” Clause • The general duty clause of the OSH Act [Section 5(a)(1)] states that each employer "shall furnish . . . a place of employment which is free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees." Spring 2006 IEOR 170 7 Federal OSHA Requirements • Access to Medical and Exposure Records – Employers must grant employees access to medical records and records on employees’ exposure to toxic substances. • Personal Protective Equipment – Employers must provide employees at no cost personal protective equipment (e.g. protective helmets to prevent head injuries in construction and cargo handling work, eye protection, hearing protection, hard-toed shoes, special goggles, etc.) • Hazard Communication – Employers must conduct hazard evaluation of the products they manufacture or import. If hazardous, containers of the material must be labeled and accompanied by a material safety data sheet (MSDS). Employers must train their employees to recognize and avoid material hazards. Spring 2006 IEOR 170 8 Federal OSHA Regulations • Recordkeeping – Every employer covered by OSHA who has more than 10 employees, except for certain low-hazard industries such as retail, finance, insurance, real estate, and some service industries, must maintain OSHA-specified records of job-related injuries and illnesses. • Reporting – Each employer, regardless of number of employees or industry category, must report to the nearest OSHA office within 8 hours of any accident that results in one or more fatalities or hospitalization of three or more employees. • Posting – Post prominently the OSHA poster (OSHA 3165) informing employees of their rights and responsibilities. Spring 2006 IEOR 170 9 State Programs • States with OSHA-approved job safety and health programs must set standards that are at least as effective as the equivalent federal standard. • Most of the state-plan states adopt standards identical to the federal ones. Spring 2006 IEOR 170 10 Cal/OSHA Responsibilities • Enforce California laws and regulations pertaining to workplace safety and health – The Cal/OSHA Enforcement Unit conducts inspections of California workplaces based on worker complaints, accident reports and high hazard industries. • Provide assistance to employers and workers about workplace safety and health issues – The Cal/OSHA Consultation Service provides assistance to employers and workers about workplace safety and health issues, and develops educational materials on workplace safety and health topics. Spring 2006 IEOR 170 11 For More Information • OSHA – http://www.osha.gov – http://www.ehso.com/oshaoverview.php • Cal/OSHA – http://www.dir.ca.gov/dosh/dosh1.html – http://www.dir.ca.gov/occupational_safety.html Spring 2006 IEOR 170 12 Ergonomics Spring 2006 IEOR 170 13 What is Ergonomics? er·go·nom·ics \, ûrg-go-'näm-iks ‘Ergonomics’ is derived from two Greek words Ergon meaning work and Nomos meaning principles or laws Ergonomics = The Science of Work Ergonomics is not a new science, although the term has become more common lately. The phrase was first coined in 1857. [Rothwell] Spring 2006 IEOR 170 14 What is Ergonomics? er·go·nom·ics \, ûrg-go-'näm-iks Common Definitions “Ergonomics is essentially fitting the workplace to the worker. The better the fit the higher the level of safety and worker efficiency.” Fitting the Task to the Human ~ Grandjean 1990 “Ergonomics removes barriers to quality, productivity and human performance by fitting products, tasks, and environments to people.” ErgoWeb.com [Rothwell] Spring 2006 IEOR 170 15 What are the consequences of poor ergonomics? • Why are we hearing about ergonomics now? Are there new hazards at work? No! – Consequences of poor workplace design were first documented in the 17th century. • Have you ever heard of these? – Historic Occupational Disorders - house-maid’s knee, washer woman’s thumb, writer’s cramp, data-processing disease, clergyman’s knee, nun’s bursitis, weaver’s bottom, dustman’s shoulder, tailor’s ankle [Rothwell] Spring 2006 IEOR 170 16 Do these historic occupational disorders still exist? Yes! • They are part of a broad category of injuries and disorders called Musculoskeletal Disorders (MSDs). MSDs are not usually caused by acute trauma, but occur slowly over time due to repetitive injuries to the soft tissues (muscles, tendons, ligaments, joints, cartilage) and nervous system. • MSDs can happen to anyone from office workers and industrial employees to athletes and hobbyists. Before Spring 2006 IEOR 170 Improved 17 Do these historic occupational disorders still exist? Yes! • Work-Related Musculoskeletal Disorders (WMSDs) are MSDs that are caused or made worse by work methods and environment. They occur when the physical capabilities of the worker do not match the physical requirements of the job. • Common MSDs: – Tendonitis, Epicondylitis (Tennis or Golfer’s Elbow), Bursitis, Trigger Finger, Carpal Tunnel Syndrome, Back Strain [Rothwell] Spring 2006 Before IEOR 170 Improved 18 What are aliases for WMSDs? • Work-related MSDs go by many other names: – – – – – Repetitive Strain or Stress Injury (RSI) Repetitive Motion Injury (RMI) Cumulative Trauma Disorder (CTD) Overuse Syndrome Activity-related Pain Syndrome Ergonomics can help prevent MSDs that are caused or aggravated by working conditions [Rothwell] Spring 2006 IEOR 170 19 MSDs • • • • • • • Carpal Tunnel Syndrome Cubital Tunnel Syndrome Tendonitis and Tenosynovitis Trigger Finger Epicondylitis De Quervain’s Tenosynovitis Wrist Ganglion Cyst Spring 2006 IEOR 170 [Chung] 20 Tendonitis • Normal tendon glides smoothly in a tendon sheath • When under pressure, the capillary flow to the sheath is temporarily interrupted. • When blood supply returns, swelling occurs. Spring 2006 IEOR 170 [Chung] 21 Double Crush Syndromes • Multiple points of pressure will have cumulative effects on axonal flow. Spring 2006 IEOR 170 [Chung] 22 Carpal Tunnel, Inside of Wrist • Inside view of right wrist • Yellow nerve crosses under flexor retinaculum • Nerve has to share the space with nine tendons and tendon sheaths. Spring 2006 IEOR 170 [Chung] 23 Median Nerve (Carpal Tunnel) Spring 2006 IEOR 170 [Chung] 24 Should Employers Care About Ergonomics? Average 2003 cost for LBNL computer-related workers’ compensation claims: $23,745. Spring 2006 IEOR 170 [Chung] 26 Office Ergonomics • The science of "designing the job to fit the worker, not forcing the worker to fit the job." • Ergonomics covers all aspects of jobs: physical stresses placed on joints, USER muscles, nerves, tendons, bones, etc. environmental factors affecting hearing, vision, and general comfort and health. EQUIPMENT Enhance comfort Increased productivity Improve job satisfaction and morale Reduced musculoskeletal discomfort,work injuries/illnesses Spring 2006 TASKS ENVIRONMENT IEOR 170 WORK CULTURE [Chung] 27 Designing for the Worker • Anthropometrics – branch of ergonomics that deals with the measurement of body dimensions – anthropometric data is used in the design of equipment and products to make them fit the height and reach of “most” of the potential population – Gaussian distribution, design to 5% • Consider range of size, age, and physical ability when designing – Americans with Disabilities Act (ADA) Spring 2006 IEOR 170 28 Adjustability • Anthropometrics - designing for middle 50%? • American airplanes vs. the Russian Sukhoi Spring 2006 IEOR 170 29 Ergonomic Risk Factors • Awkward positions • Static postures • Repetitive motion • Forceful exertion • Contact pressure Spring 2006 IEOR 170 30 At Risk Thresholds Per OSHA, certain situations create MSD risks: • • • • • Performing same motion pattern every few seconds for > 2 hours continuously or 4 hours daily. Maintaining non-neutral (unsupported, static/fixed or awkward posture > one (1) hour continuously or four (4) hours daily. Forceful hand exertions > two (2) hours daily. Unassisted frequent or heavy lifting Boredom and monotony Do you have these risks? Spring 2006 IEOR 170 [Chung] 31 Warning Signs • Watch for: Tingling or numbness in hands Pain: sharp, dull or burning sensation Stiffness, reduced range of motion in arms, wrists Clumsiness, loss of grip strength or coordination Visual fatigue, watery eyes, dryness. Spring 2006 IEOR 170 [Chung] 32 Three Stages of CTDs Stage One aches and tiredness during working hours symptoms settle overnight or days off work no reduction in work performance condition may persist for weeks or months and is reversible Stage Two symptoms start early in work shift and don’t settle overnight sleep may be disturbed capacity to perform repetitive work is reduced condition usually persists for months Spring 2006 IEOR 170 [Chung] 33 Three Stages of CTDs Stage Three symptoms persist even at rest pain occurs with non-repetitive movements of affected area sleep is disturbed person unable to perform even light duties and has difficulties with other manual tasks Spring 2006 IEOR 170 [Chung] 34 Workstation Setup: Neutral Posture 1. Use a good chair and sit back 2. Top of monitor 2-3" (5-8 cm) above eyes 3. No glare on screen 4. Sit at arms length 5. Feet on floor or footrest 6. Use a document holder 7. Wrists flat and straight 8. Arms and elbows close to body 9. Center monitor and keyboard in front of you 10. Use a negative tilt keyboard tray 11. Use a stable work surface 12. Take frequent micro-breaks Spring 2006 IEOR 170 35 Workstation Setup: Neutral Posture Other Office Items • Telephones • Staplers • Staple removers • Letter openers Work within your normal range of motion Spring 2006 IEOR 170 • Hole punches • Pens for writing tasks [Chung] 36 Sitting Risk Factors Neutral Posture Slumped Posture Spring 2006 IEOR 170 [Chung] 37 Posture and Spinal Stress lbs 660 Load on 3rd Lumbar Disc in 155pound male 550 440 330 220 110 Spring 2006 IEOR 170 [Chung] 38 Reaching/Range of Motion Factors • Elbow • Arm/Wrist • Shoulder • Back • Elbows in • Face the object you are reaching for. Spring 2006 IEOR 170 [Chung] 39 Watch the Hand Movements DON'T rest your wrists on the desktop DO let your wrists float Spring 2006 IEOR 170 [Chung] 40 Watch the Hand Movements SAFER Spring 2006 IEOR 170 [Chung] 41 Contact Pressure Soft tissue compression (muscles, nerves & blood vessels) Spring 2006 IEOR 170 [Chung] 42 Ergo Accessories - Chair Features: • • • • • Height Seat pan Backrest height Backrest tilt Armrest height - Armrest width (chairs may have none, some, or all of these). Spring 2006 IEOR 170 [Chung] 43 Ergo Chairs & Accessories Features/Adjustments: • Height • Seat pan (width/depth) • Backrest height • Backrest tilt • Backrest tension • Armrests • Casters Spring 2006 IEOR 170 [Chung] 44 Monitor Accessories • Screen height at eye level (exception: bifocals and trifocal lens wearers). • Screen distance about arms length away. • Room lighting -avoid backlight, shadows or reflective glare. Spring 2006 IEOR 170 [Chung] 45 Keyboards and Accessories Voice-activated Spring 2006 IEOR 170 [Chung] 46 Input Devices - Pointing Devices Spring 2006 IEOR 170 [Chung] 47 Telephone Use • Phone evaluation: reach, placement, call frequency vs. duration, multi-tasking, etc. • Cradle with neck/shoulder • Cordless unit / motorized unit Spring 2006 IEOR 170 [Chung] 48 Document Holders Place hardcopy beside or in front of monitor to reduce neck twisting. Spring 2006 IEOR 170 [Chung] 49 Notebooks, Laptops, Etc. Laptops can cause: • Awkward arm position • Neck flexion to view the screen • Neck pain from carrying/transporting laptops Fixes: • Use docking station and external input devices. • Acquire portable devices and accessories. Spring 2006 IEOR 170 [Chung] 50 Potential At-Risk Condition(s)? Guidelines: Shoulders relaxed/arms close to body side; safe reaching distance for mouse; neutral sitting Right hand on mouse even when not actively mousing (median nerve). Left lean supporting body weight with arm; spine out of natural alignment Ulnar nerve compression (non-mousing elbow) Static muscle loading: right shoulder abduction, wrist extension, flexed left arm Spring 2006 IEOR 170 [Chung] 52 Potential At-Risk Condition(s)? Spring 2006 IEOR 170 [Chung] 53 Potential At-Risk Condition(s)? Spring 2006 IEOR 170 [Chung] 54 Ergonomic Hazards - Before Spring 2006 IEOR 170 [Chung] 55 Ergonomic Controls - After Spring 2006 IEOR 170 [Chung] 56 Ergonomic Hazards - Before Spring 2006 IEOR 170 [Chung] 57 Ergonomic Controls - After Spring 2006 IEOR 170 [Chung] 58 Computer Workstation Considerations Layout Document Use Lighting Writing Chair Laptop Work Surface Work Style Monitor and Vision Input Devices (keyboard and pointing) Task Breaks Telephone Use Discomfort Spring 2006 IEOR 170 Individual Issues [Chung] 59 Computer Workstation • Order of adjustments is important – Adjust chair first – Then adjust keyboard – Finally, adjust monitor • No single “right” way to sit Spring 2006 IEOR 170 60