On-Machine
Solutions
Coordinated
Launch
What is Distributed Architecture?
Traditional
Disadvantages of
Traditional
Centralized Panel
Architecture
Complex Wiring
Difficult to
Troubleshoot
Increased
Engineering Time
Large Panel Space
Requirements
Distributed
Advantages of
On-Machine
Architecture
Reduced Wiring
Simplified
Connectivity
Minimized Space
Requirements
Reduced
Commission
Time
Reduced Design
Time
Enhanced
Diagnostics
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Simply put, we are putting components and control on the machine
“In-Cabinet”
“On-Machine”
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Economics 101
DESINA estimate is
17% total cost
reduction for OEM
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Economics 102
Although the cost of individual components used in
On-Machine solutions can be more than those used
in In-Cabinet applications, the savings in assembly
cost make the overall cost of the machine less. In
large machines you can save in both assembly and
material cost. This is due to material saving in wire
and cabinets.
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ArmorStart Bul. 280/281 Ratings
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Motor Horsepower Range .5- 10 HP (.377.5 kW)
200-480 VAC line voltage
Control power ratings 24VDC, 120VAC or
240VAC
50/60 Hz
0-40° C Operating Temperature
Approval Ratings: cULus and CE
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Bulletin 280/281 ArmorStart Product Overview
• Full Voltage and Reversing Applications
• Built in adjustable overload
– Class selectable 10,15 or 20 selectable
– Manual or Automatic overload reset
•
•
•
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Increased controller diagnostics
Visible LED’s for controller status and I/O indication
Robust Modular IP67 design
Motor cable provided as standard
– 3 meter unshielded 4 conductor singled ended cordset
• Supports ADR (auto device replace) for rapid re-commissioning
• Ability to upgrade controller without rewiring base or I/O
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ArmorStart Design
Local CB Disconnect
Accepts 3 padlocks
Provides for group
motor protection
LED Status Indication
4 Inputs: (Micro/M12)
2 Outputs: (Micro/M12)
DeviceNet
(Mini/M18)
Motor connection cable
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ArmorStart with Motor and I/O Connections
4 Inputs: (Micro/M12)
2 Outputs: (Micro/M12)
DeviceNet
(Mini/M18)
Cover Plate for
Incoming power and
control wiring
Motor
connection cable
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Incoming Power and Control
Voltage Connections
Incoming Power and
Control voltage connections
Dual connections
for ease of daisy
chaining
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Modular Design
Removable Control
Module
Control Module can be removed without unwiring base
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Mounting Dimensions
Depth is 140 MM or
5.5”
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ArmorStart Optional Keypads
• Optional Factory Installed HOA Keypads
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Built in LED Status Indication
•
•
•
•
•
Power LED - Indicates power is present
RUN LED - When motor is running
Network LED - Indicates status of
communication link
Fault LED - Indicates Controller Fault (trip)
condition
Reset Button - as local trip reset
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Bulletin 280/281 Fault Diagnostics
• The built in fault diagnostics allows the easy troubleshooting
of the ArmorStart
– Circuit Breaker Trip
– Overload
– Phase Loss
– Control Power Loss
– Phase Imbalance
– Sensor Input Short Circuit
– DeviceNet Power Loss
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ArmorStart Set-up and Monitoring
• Built in adjustable overload-programmed via DeviceNet
– Overload class is selectable
– Manual or automatic overload reset
– Percent motor thermal capacity used
– Overload reset point/value
– Motor currents may be monitored
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Labor Cost Savings
• Traditional motor wiring costs*
– If a combination starter without any quick disconnect
means was 6 feet from the motor, here is an estimate of
the cost to wire the motor:
*Cost estimated based on commercially available contractor
estimating tools
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Labor Cost Savings
• Labor Cost Savings with ArmorStart Distributed Motor Controller
• A 3 meter unshielded 4 conductor singled ended cordset is provided
as standard with every ArmorStart Distributed Motor Controller
Total motor wiring cost is $51.00 per full voltage starter.
$136 (Traditional Wiring)
– $ 51 (ArmorStart Distributed Motor Controller)
= $ 85 in savings per motor connection
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Bulletin 284 Product Ratings
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•
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•
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Variable Frequency AC Drive using
PowerFlexTM Technology
Voltage Ratings
– 240 V AC, 50/60 Hz, Three Phase
– 480 V AC, 50/60 Hz, Three Phase
Horsepower Ratings
– 0.5-2.0 @ 240 V AC
– 0.5-5.0 @ 480 V AC
Motor cable provided as standard
– 3 meter unshielded 4 conductor
singled ended cordset
Robust IP 67/Nema Type 4 enclosure
rating
0-40° C Operating Temperature
Approval Ratings: cULus and CE
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ArmorStart Variable Frequency-Standard Features
• Overload Current
– 150% for one minute
– 200% for 3 seconds
• Digital response time
– 10mSec for stop
– 22mSec for starting with 2mSec repeatability
• 2 wire high speed mode improves response to 10mSec
• Targeted for high speed packaging and simple positioning applications
• Two output current sensors
– ensures excellent current accuracy
• One ground fault sensor
– ensures protection against ground faults during start and run conditions
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Fault Diagnostics
•
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•
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Short Circuit
Overload
Phase Short
Ground Fault
Stall
Control Power Loss
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•
•
Input Short Circuit
DeviceNet Power Loss
Internal Communication Fault
DC Bus Fault
Over temperature
Over Current
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1738 ArmorPoint I/O
• Scalable IP67 Architecture Built on Point I/O Technology
• Programmed and mapped the same as Point I/O
– Reuse of Logix and RSNetworx knowledge
– No software training
Desktop PC
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DeviceNet Adapters
Common to all:
• 4 pin Auxiliary Power for inputs, outputs, and backplane
• Two rotary address switches under M8 sized caps
• Network and Power Status LEDs
• Terminating base shipped with adapter
1738-ADN12
1738-ADN18
1738-ADN18P
1738-ADNX
• Male Dnet In M12
• Male Dnet In Mini
• Male Dnet In Mini
• Male Dnet In M12
• Female Dnet Out M12
• Drop only
• Female Dnet Out Mini
• Female Subnet Out M12
• Drop or pass-thru
• Drop from trunk, Subnet
• Drop or pass-thru
Terminating Base
• One shipped with every Adapter
• Replaces regular mounting base
• Terminates the Point Sub-bus.
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EtherNet, ControlNet, and Profibus
Common to all:
• 4 or 5(Profibus) pin Auxiliary Power for inputs, outputs, and backplane
• 2 or 3(EtherNet I/P) rotary address switches under M8 sized caps
• Network and Power Status LEDs
• Terminating I/O base shipped with adapter
EtherNet I/P In
x100
Adapter
Status
Network
Activity
Network
Status
x10
PointBus
Status
System
Power
x1
Adapter
Power
PWR
1738-AENT
• Male Enet In 4-pin M12
• Special D-Key
• 4-pin Aux Power
1738-ACNR
• Redundant TNC connectors
• Bul. 1786
• 4-pin Aux Power
1738-APB
• Reverse key
• Male Pbus In M12
• Female Pbus Out M12
• Drop or pass-thru
• 5-pin Aux Power
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ADNX Architecture
DeviceNet Trunk
•Consolidate nodes
•Double the distance!
Sub-bus Node 1
Sub-bus Node 2
DeviceNet Subnet
Sub-bus Node 5
Sub-bus Node 6
Sub-bus Node 3
Sub-bus Node 4
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1732 ArmorBlock™ I/O
Low-cost IP67 I/O
1732 ArmorBlock
Front Mounting Holes
Product Offerings
DeviceNet
or Profibus
DeviceNet
Profibus
1732D-IB8M12
Address switches
under caps
1732D-IB8M8
1732D-OB8EM12
1732D-OB8EM8
1732P-IB8M12
8 Inputs
8 Outputs
1732D-8CFGM12
4-M12 (DC Micro)
or 8-M8 (Pico)
I/O connectors
1732D-8CFGM8
1732P-IB8M8
1732P-OB8EM12
1732P-OB8EM8
1732P-8CFGM12
8 Self-Configuring
1732P-8CFGM8
Product Features
Status LEDs
Sensor and
Actuator Power
• 24V dc
• Quick-Connect option for DeviceNet
• Outputs Short Circuit Protected
• Output monitoring in Self-Configuring style
Side Mounting Holes
(Not for use with Profibus)
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Not an All-or-Nothing Proposition
EOI
DSS
DIO
DIO
IP20
Device Box

New KwikLinkTM
& Flexible Flat
Media
IDC Field
Attachables
PanelConnectTM


Connectorized
Safety Wiring System
Cordsets &
Patchcords
Drive PLC
Safety
Device
  
  

DeviceNetTM Round Media
Safety
Relay
Passive Distribution Box
   
   
Centralized Control
Main Control Cabinet
E3
DIO
Distributed
Power
   
   
Distributed Control
Distributed
Enclosures
Safety
Device
Safety
Device
Safety
Device
Safety
Device
New KwikLink & Flexible Flat Media
IP20
IP6x
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Connection Systems
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– Panel ConnectTM for Sensors
Development from Wiring Systems group in Milwaukee
Direct plug and play for sensors direct to the PLC
AB connectivity from PLC to sensor with 889 and 898 products
Specific models available for use with inputs or outputs
Supports use with 8-port distribution boxes
OEM focused product
Shipping Today!
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Rockwell’s Growing On-Machine Product Suite
Connection Systems / DNet Media
Sensors, Actuators and Enunciators
Distributed IP67 I/O
IP67 Distributed Motor Controller
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AB Connection Systems
Cordsets
Patchcords
Y-cables &
Splitters
Field
Attachable
Connectors
Panel Mount
Receptacles
Passive
Distribution
Boxes
Pico (M8)
DC Micro (M12)
AC Micro (dual key)
Mini
Mini-Plus
M23
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New Products!
IDC Field Attachable Connectors
 Features
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—
—
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Insulation Displacement Connector technology (IDC)
3- and 4-pin, DC Micro and Pico
Male and female, straight and right angle
Quick and easy field installation with virtually no tools
 Benefits
—
—
In Stock Now!
—
Allows fast & simple custom cable lengths on the fly
Up to 50% faster installation than screw type
Installation in 4 easy steps as shown below:
1. Strip outer cable
2. Assemble connector
3. Trim conductors flush
4. Twist together
jacket to between 15mm
– 20mm (0.6” – 0.8”).
components (rear housing, cable
grommet, and plastic insulator)
onto stripped cable as shown,
matching conductors to
numbered color-coded holes.
with front of plastic insulator
after ensuring cable jacket is
fully seated against rear of
plastic insulator.
rear housing and main
connector housing then
firmly hand-tighten.
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Reduce Downtime
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Why Should You Be Interested?
Re-Configurability
– No need to redesign the panel, run new pipe and reterminate wires that have already been run. Simply add
the desired component and go.
What Customers Say:
David Girard at Cinetic Automation says, “If the customer wants to add a device to an
auto station, they don’t need to question whether or not they have enough panel
space because there’s no panel space required.
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Why Should You Be Interested?
Reliability
– On-Machine solutions can minimize wiring errors
because wiring is pre-manufactured with quickdisconnect features. With less wiring involved, there are
fewer points of failure.
What Customers Say:
Nick Mercorella, plant engineer at Continental P.E.T. Technologies Inc., says, “We
were able to install our entire system without ever screwing a wire down, thus
eliminating any potential miswiring and the system debugging cost associated with
such problems. It’s true plug-and-play, which is exactly what we needed.”
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Why Should You Be Interested?
Reduced Floor Space
– Industries like semiconductor and pharmaceutical
manufacturing have realized the benefits of the OnMachine approach for years, as their clean-room space is
at a premium.
What Customers Say:
Cinetic Automation customers average 70 auto stations in their assembly lines, each
one taking about 20 square feet. With enclosures taking up an average of 10 to 12
feet of space at each station, their elimination results in some drastic plant floor
space savings.
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