TOTAL QUALITY MANAGEMENT TEACHINGS OF QUALITY GURUS Dr. Mohamed Riyazh Khan- DoMS Deming’s Universal Fourteen points 1. Create consistency of purpose with a plan - Aim & Purpose 2. Adopt the new philosophy of quality Continuous improvement, Customer Satisfaction, Defect Prevention Deming’s Universal Fourteen points 3. Cease dependence on mass inspection 4. End the practice of choosing suppliers based solely on price Loyalty and Trust 5. Identify problems and work continuously to improve the system. Deming’s Universal Fourteen points 6. Adopt modern methods of training on the job 7. Change the focus from production numbers (quantity) to quality. 8. Drive out fear Create Trust, Create Climate for innovation Deming’s Universal Fourteen points 9. Break down barriers between departments. Optimize Efforts of Team, Groups, Staff 10. Stop requesting improved productivity without providing methods to achieve it 11.Eliminate work standards that prescribe numerical quotas. Deming’s Universal Fourteen points 12.Remove barriers to pride of workmanship 13.Institute vigorous education and retraining Self Improvement for Everyone 14. Create a Structure in top management that will emphasize the preceding thirteen points every day. CROSBY’S FOURTEEN POINTS 1. MANAGEMENT COMMITMENT Top management must become convinced of the need for quality and must clearly communicate this to the entire company by written policy, stating that each person is expected to perform according to the requirement to be officially changed to what the company and the customers really need. CROSBY’S FOURTEEN POINTS 2. QUALITY IMPROVEMENT TEAM Form a team composed of department heads to oversee improvements in their departments and in the company as whole. CROSBY’S FOURTEEN POINTS 3. QUALITY MEASUREMENT Establish measurements appropriate to every activity in order to identify areas in need of improvement. CROSBY’S FOURTEEN POINTS 4. COST OF QUALITY Estimate the costs of quality in order to identify areas where improvements would be profitable. CROSBY’S FOURTEEN POINTS 5. QUALITY AWARENESS Raise quality awareness among employees. They must understand the importance of product conformance and the costs of non-conformance CROSBY’S FOURTEEN POINTS 6. CORRECTIVE ACTION Take Corrective action as result of steps 3 and 4. 7. ZERO DEFECTS PLANNING Form a committee to plan a program appropriate to the company and its culture CROSBY’S FOURTEEN POINTS 8. SUPERVISOR TRAINING All levels of management must be trained in how to implement their part of the quality improvement program. CROSBY’S FOURTEEN POINTS 9. ZERO DEFECTS DAY Schedule a day to signal to employees that the company has a new standard 10. GOAL SETTING Individuals must establish improvement goals for themselves and their groups. CROSBY’S FOURTEEN POINTS 11. ERROR CAUSE REMOVAL Employees should be encouraged to inform management of any problems that prevent them from performing error-free work. CROSBY’S FOURTEEN POINTS 12. RECOGNITION Give public, non-financial appreciation to those who meet their quality goals or perform outstandingly CROSBY’S FOURTEEN POINTS 13. QUALITY COUNCILS. Composed of quality professionals and team chairpersons, quality councils should meet regularly to share experiences, problems and ideas. CROSBY’S FOURTEEN POINTS 14. DO IT ALL OVER AGAIN Repeat steps 1 to 13 in order to emphasize the never-ending process of quality improvement. Juran’s Ten Steps to Quality improvement are 1. Build awareness of opportunities to improve 2. Set Goals for improvement 3. Organize to reach goals 4. Provide training 5. Carry out projects to solve problems Juran’s Ten Steps to Quality improvement are 6. Report Progress 7. Give recognition 8. Communicate results 9. Keep score 10.Maintain momentum by making annual improvement part of the regular system’s and processes of the company CONTINUEOUS PROCESS IMPROVEMENT 1 PROCESS 2 CONTROL 3 IMPROVE UCL LCL IMPROVE PLAN UCL LCL QI TEAM PROCESS TOOLS SYSTEM COMMITMENT CUSTOMER FOCUS MANAGEMENT COMMITMENT TQC SYSTEMATIC PROBLEM SOLVING - MISSION - CONT QUALITY IMPROVEMENT SQC TOTAL PARTICIPATION AN INTEGRATED TQM ACTION * * * CONTINUOUS IMPROVEMENT VALUE ADDITION EMPLOYEE INVOLVEMENT WORK PLAN IMPROVEMENT FLEXIBILITY PROCESS MGMT CONTROL SYSTEM SPC, SQC CUSTOMER SUPPLIER CHAIN * QUALITY PLANNING * LEADERSHIP * VISION QA PRODUCT DEVELOP