Hydrogen as Energy Carrier F. Schüth MPI für Kohlenforschung, Mülheim Why do we need a new energy infrastructure? Oil discoveries are decreasing Reason for constant reserves/production is enhanced recovery „Peak oil“ is not too far away, may have already been reached Roles of hydrocarbons in our economy Source of energy Transport and storage of energy (around 20 Mio. t of oil in strategic energy reserve) Alternative storage » Reservoirs (Pumpspeicherkraftwerke), but the total installed capacity in germany only covers some minutes of the primary energy demand » Pressured gas storage, one system operating in Germany, but storage capactiy limited as well » Electrochemical: would need gigantic batteries Hydrogen as future energy storage and transportation form Bild der Wissenschaft 2004 With renewable hydrogen clean electrical energy In principle zero emission High efficiency for energy conversion But still to solve… Reduce or replace platinum based catalyst Better stability / higher temperature membranes Why Hydrogen Advantages Very high mass based energy density (120 MJ/kg) Combustion exclusively to water (with oxygen) Easily generated by electrolysis or from biomass Roh-H2 WasserBiomasse dampf Vergasung Rein-H2 Eisenoxid Eisen Why Hydrogen Advantages Very high mass based energy density (120 MJ/kg) Combustion exclusively to water (with oxygen) Easily generated by electrolysis or from biomass Efficient conversion to electricity in fuel cells Non-toxic, odorless Disadvantages Explosive within wide limits Electricity-to-hydrogen-to-electricity substantial losses Storage problem unsolved Explosion danger Why Hydrogen Storage for Mobile Applications? Fuel cell technology envisaged as future replacement of internal combustion engine Well-to-wheel studies indicate that hydrogen in combination with fuel cells can reduce greenhouse gas emissions substantially (close to zero for renewable hydrogen) System decision for hydrogen as energy carrier in Germany has been taken Available technologies for hydrogen storage not fully satisfactory Source: U. Eberle, GM FCA „If you want to name a single obstacle for the introduction of fuel cell technology in cars, it is the hydrogen storage“ The markets 50 Million cars/years worldwide Costs for storage 500 €/car Total market volume 25 Billion €/year Also other markets, such as laptops, mobile phones, houses Available technology: Liquid storage Characteristics of liquid storage Liquid hydrogen in superinsulated containers at -254 °C Liquifaction/transport in principle managed technology Boil-Off problems Liquifaction highly energy intensive Volumetric storage density unsatisfactory Source: U. Eberle, GM FCA Available technology: High pressure storage Characteristics high pressure storage Compression of hydrogen up to 700 bar In principle managable technology Tanks presently much too expensive Compression very energy intensive Volumetric storage density unsatisfactory Cylinders cause packaging problems Source: U. Eberle, GM FCA Storage Capacity: Comparison for 400 km range Source: U. Eberle, GM FCA Main cost drivers Chemical storage systems Sorptive storage in high surface area materials Exceedingly high capacities reported for storage in carbon nanotubes Results could not be reproduced, reason clarified All different high surface area materials fall on common line capacity vs. surface area MOFs reported to deviate from this line, but not confirmed Panella et al., Carbon 43, 2209 (2005) If to be used, only in combination with 77 K cryosystems Reforming of liquid fuels Methanol or hydrocarbons have a high storage capacity Methanol reforming possible at 200-300°C CH3OH + H2O CO2 + 3 H2 Hydrocarbon reforming above 500°C Partial oxidation more attractive CH3OH + ½ O2 CO2 + 2 H2 The fuel processor system Power Water-Gas Shift CO Cleanup Steam Reformer Combustor Fuel Cell Air Recuperator Fuel Water Vaporizer Exhaust Decrease CO-formation in reforming metal-alkoxide precursor solution n-heptane + surfactant Zr(OC4H9)4 Zr(OH)4 (+ n-butanol CuO/ZrO2 Cu(OH)2 (+ n-butanol sol-gel synthesis in reverse microemulsion H2O Cu(NO3)2 Cu/ZrO2 Cu(NO3)2 anionic aliphatic in H2O surfactant solvent conversion MeOH steam reforming: Same activity Much less CO 0.59% CO 100 90 80 70 60 50 40 30 20 10 0 240 0. 12% CO Commercial Cu/ZnO/Al2O3 Microemuslion 250 260 270 280 290 300 310 Temperature/°C I. Ritzkopf et al., Appl.Catal.A-Gen. 2006 NH3 as storage material? Production well established Efficient with respect to energy consumption Decomposition without trace to N2 and H2 Easy liquifaction High hydrogen content Unfavorable activity of commercial catalysts Catalyst Corporation Loading(%) T(oC) SV(h-1) XNH3 From Ni-Pt/Al2O3 United Catalyst 5%Ni,1%Pt 600 5,000 78% Appl.Catal.A 227(2002)231 Raney Ni Grace Davison 93.8% 700 5,000 82% Appl.Catal.A 227(2002)231 Ni/MgO Tianjin Univ. 10% 650 800 98% Acta Petrolei Sinica (2002) 8 43 Ni/MOx Airox Nigen Equip. — 800 2,000 90% www.indiandata.com Ni-Ru/Al2O3 Apollo Energy Sys. — 700 1,000 97% www.electricauto.com Ru/Al2O3 Johnson Matt. 0.5% 700 5,000 84% Appl.Catal.A 227(2002)231 Summary 1) Typical operation temperature is as high as 700oC 2) H2 productivity is low, NH3 space velocity is always < 5000 h-1 Bayer MWCNTs (Co as the impurity) Effect of Temperature 100% 100% 80% 80% Conversion NH3 Conversion Effect of space velocity 60% 40% 60% 40% 20% 20% 0% 0 10,000 20,000 30,000 NH3 SV (ml g–1 h–1 ) Pure NH3, 700 oC, 100 mg 40,000 0% 500 550 600 o Temperature ( C) Pure NH3, SV= 5,000 cm3/gcat h, 100 mg ~100% conversion could be achieved at 700oC and 20000 h-1 650 Alternative: Metal hydrides Volume of the tank for 4 kg H2 Schlapbach and Züttel, Nature 414, 353 (2001) Two alternatives for hydrides Hydrolytic processes Reversible Hydrides Hydrogen on demand™ NaBH4 + 2 H2O 4 H2 + NaBO2 H2 25wt.% NaBH4 in H2O, 2 % NaOH Advantages: Kat. NaBO2 in H2O Liquid fuel as conventional harmless without catalyst 10.8 % Hydrogen on demand in practice Problems with Hydrolytic Storage Modules have to be exchanged (solid) Quite difficult control problems (solid) Not very energy efficient » production of alkali metals » or production of metal hydrides Expensive, even if prices would drop Probably applications only in high-end niches Consequently: Reversible Hydrides: Requirements Property Target Gravimetric storage density > 6.5 % Volumetric storage density > 6.5 % De-/rehydrogenationrate Rehydrogenations pressure Dehydrogenation < 3 h Rehydrogenation < 5 min < 50 bar Equilibrium pressure Around 1 bar at room temperatrue Heat effects As low as possible (but related to equilirium pressure) Safety Cycle stability As high as possible, i.e. no ignition with air or moisture > 500 Memoryeffect Ideally absent Cost As low as possible (ball park figure: 100 €/kg H2) A reversible hydride in technical applications U 212 HDW Volumetric storage density [kg H2 m-3 ] The „materials landscape“ 5 g cm-3 2 g cm-3 Mg2FeH6 160 BaReH6 120 MgH2 KBH4 C8 LiAlH4 80 NaAlH4 40 3 NaAlH4 Na3AlH6 0 5 0.7 g cm-3 LiBH4 NaBH4 LaNi5H6 FeTiH1.7 0 1 g cm-3 10 C1 C3 H2,l H on C Ti Ti 15 Na3AlH6 + 2 Al + 3 H2 3 NaH + Al + 1.5 H2 20 25 Mass storage density [wt.%] Adapted from Schlapach and Züttel, Nature 414, 353 (2001) The alternative: reversible hydrides Dissociation pressure [atm] 300 200 100 50 25 0 -20 100 10 1 HT 0.1 1.5 MT 2.0 LT 2.5 3.0 1/T [10-3 K-1] 3.5 4.0 B. Bogdanovic et al. J.Alloy Compd. 302, 36 (2000) The doping procedure Ti-compound From solution NaAlH4 in Toluene By ball-milling Most advanced system: ScCl3 in situ doped 116 114 160 112 110 140 108 120 0 2 4 6 8 Time / min System heated to 120°C, then pressurized. Capacity: 3.2 % Temperature / °C Pressure / bar 180 Other Alanates Unsuitable thermodynamics CaAlH5 possibly useful A Nitride-based system: Li3N/LiNH2 Li3N + H2 Li2NH + LiH Li2NH + H2 LiNH2+ LiH Problems: 5.4 wt.% 6.5 wt.% at 250°C Ammonia release Temperature too high P. Chen et al., Nature 420, 302 (2004) Summary and Outlook Chemical storage systems promising as long term solution Methanol reforming largely developed, but complex NaAlH4 presently most advanced system, but too low capacity Innovation potential in improved catalysts, hydrides with higher storage capacity ! ! ?! ? ! ! ? !! ? Many problems solved with purpose-built vehicles But will we have a hydrogen-based economy? Probably strong tendency towards increased use of electricity directly, with smart grid technology providing some buffer Materials based storage and transportation form of energy probably needed nevertheless Hydrogen has many advantages, at present serious alternatives are methanol and synthetic hydrocarbons Develop all systems further, until final decision can be made M. Felderhoff, B. Bogdanovic M. German M. Härtel T. Kratzke M. Mamatha R. Pawelke A. Pommerin K. Schlichte W. Schmidt M. Schwickardi N. Spielkamp B. Spliethoff G. Streukens A. Taguchi J. von Colbe de Bellosta C. Weidenthaler B. Zibrowius H. Bönnemann, Mülheim S. Kaskel, Mülheim W. Grünert, Bochum K. Klementiev, Bochum U. Eberle, Adam Opel AG F. Mertens, Adam Opel AG G. Arnold, Adam Opel AG Further reading: F. Schüth et al., Chem.Commun. 2249 (2004) Adam Opel AG Powerfluid FCI DFG