Flexible Displays Nandhaan Verma E&EC, 12105044 PEC University of Technology Chandigarh, India nandhaan_hawkman@yahoo.com I] ABSTRACT A flexible display is a display which is flexible in nature; differentiable from the more prevalent traditional flat screen displays used in most electronics devices. In the recent years there has been a growing interest from numerous consumer electronics manufacturers to apply this display technology in e-readers, mobile phones and other consumer electronics. [1] II] INTRODUCTION In late 2010, Samsung Electronics announced the development of a prototype 4.5 inch flexible AMOLED display. The prototype device was then showcased at Consumer Electronics Show 2011.During the 2011 Samsung’s vice president of investor relations, Robert Yi, confirmed the company’s intentions of applying the technology in handsets and added “… we are looking to introduce the flexible displays sometime in 2012, hopefully the earlier part." But however in January 2012 Samsung acquired Liquavista, a company with expertise in manufacturing flexible displays, and announced plans to begin mass production by 2012. During Samsung's CES 2013 keynote presentation, two prototype mobile devices that incorporated the flexible AMOLED display technology were shown to the public. On 8 October 2013, the Samsung Galaxy Round was unveiled as the world's first mobile phone with flexible display. Featuring a 5.7" touch screen display made of flexible material, the phone (and the screen) was curved in shape but the phone itself was solid, thus not allowing its body or the screen to be bendable. The Samsung Galaxy Round was 7.9mm thick and weighed 154 grams. The smartphone ran on Android 4.3 Jelly Bean operating system and was sold for $1000 upon release. However it was not only samsung that announced the release of a flexible phone. Other major cellular companies like sony, LG, blackberry etc. also challenged samsung in the field of producing the first bendable phone. Small companies like toucho, O2 etc also joined in the race. Now the wait is for which company will actually be able to produce the first flexible touch phone at a feasible value. [1] III] MANUFACTURING AND PROTOTYPES Flexible displays using electronic paper technology commonly use Electrophoretic or Electrowetting technologies. However, each type of flexible electronic paper varies in specification due to different implementation techniques by different companies. The two designs suggested by two of the companies are mentioned below. The very first one was the made by the coalition of the Arizona State University and HP’s flexible display department. It was known as the HP and ASU’s e-paper. 6) Solar Powered The flexible electronic paper display technology codeveloped by Arizona State University and HP employs a manufacturing process developed by HP Labs called Self-Aligned Imprint Lithography (SAIL).The screens are made by layering stacks of semi-conductor materials and metals between pliable plastic sheets. The stacks need to be perfectly aligned and stay that way. Alignment proves difficult during manufacturing when heat during manufacturing can deform the materials and when the resulting screen also needs to remain flexible. The SAIL process gets around this by ‘printing’ the semiconductor pattern on a fully composed substrate, so that the layers always remain in perfect alignment. The limitation of the material the screen is based on allows only a finite amount of full rolls, hence limiting its commercial application as a flexible display. This prototype was shown in the University in the year 2008 in a press conference. The following were the specifications of the prototype: 1) Flexible Well however this was not the end. LG too self invited itself in this range and came out with another prototype of an e-paper with the specifications as follows: 2) Unbreakable 10) Unbreakable [2] 7) Unbreakable 1) A 6-inch diagonal display size 2) 1024*764 resolution 3) 4:3 aspect ratio 4) TFT based electronic display 5) Allows bending at a range of 40 degrees from the centre of the screen. 6) 0.7 mm thickness 8) 14 grams weight 9) Could be dropped from a height of 1.5 metres above the ground with no resultant damage. 3) It could be rolled half a dozen times IV] ENGINEERING CHALLENGES Not long after the AU Optronics, a Taiwanese electronics manufacturing company came out with another prototype. The flexible electronic paper display announced by AUO is unique as it is the only solar powered variant. A separate rechargeable battery is also attached when solar charging is unavailable. This prototype offered the following specifications: 1) A 6- inch diagonal display size 2) High radius of curvature with the maximum limit of 100 mm. 3) 9:1 high contrast ratio The basic technology behind the flat displays in today's phones and tablets is a sandwich of different material layers. An OLED screen, for example, typically starts with a glass substrate, on top of which a circuit containing thin-film transistors and a capacitor, then the light-emitting OLED layers and, finally, a transparent, protective layer on top. "A flat panel display screen is a very complicated product," says Nick Colaneri, director of Arizona State University's Flexible Display Center. Trying to transform these rigid surfaces into bendable devices only deepens the complexity. "The support system in every flat panel display is a piece of glass, and to make a flexible display, the first thing you have to do is get rid of the glass." 4) Reflectance of 33% 5) 16 Gray levels Colaneri says this essentially requires revising the way companies have built these electronics for years. Samsung and others have already begun to tackle the problem. The Samsung prototypes rely on a new kind of OLED technology in which the rigid glass substrates are replaced by flexible plastic. Yet relying on OLEDs also creates additional challenges. OLEDs are hypersensitive to oxygen and water, which is not an ideal feature for a consumer product. "They need to be hermetically sealed," he explains, "and figuring out a low-cost hermetic seal is a huge problem." Of course, OLED displays are not the only option. The basic electrophoretic technology behind E-Inkpowered devices, for example, has always been flexible. The catch is that this approach will not achieve the speed or color fidelity of an OLED display, and the electrodes that turn each of the millions of microcapsules either black or white have typically been made using a rigid substrate. Now, however, E Ink has developed a plastic-based thin film transistor that can be laminated to its microcapsule display technology. Relying on plastic substrates might require some unfortunate trade-offs. Due to ever-increasing performance needs, display manufacturers may soon be shifting from amorphous silicon, the material of choice for transistors, toward amorphous oxide semiconductors (AOS) or indium gallium zinc oxide (IGZO) semiconductors The switch is due, in part, to the fact that thin-film transistors that use AOS will be better equipped to meet the performance needs of tomorrow's devices. The problem is that AOS transistors run best at higher temperatures. To be compatible with a flexible plastic substrate, which is more susceptible to melting than glass, the process temperature needs to drop, and that translates into lesser performance. [3] V] CURRENT APPLICATIONS AND FUTURE OLED Currently, OLEDs are used in small-screen devices such as cell phones, PDAs and digital cameras. In September 2004, Sony Corporation announced that it was beginning mass production of OLED screens for its CLIE PEG-VZ90 model of personal-entertainment handhelds. Kodak was the first to release a digital camera with an OLED display in March 2003, the EasyShare LS633 Several companies have already built prototype computer monitors and large-screen TVs that use OLED technology. In May 2005, Samsung Electronics announced that it had developed a prototype 40-inch, OLED-based, ultra-slim TV, the first of its size. And in October 2007, Sony announced that it would be the first to market with an OLED television. The XEL-1 was made available in December 2007 for customers in Japan. It lists for 200,000 Yen -- or about $1,700 U.S. In May 2011, Human Media Lab at Queen's University in Canada introduced PaperPhone, the first flexible smartphone, in partnership with the Arizona State University Flexible Display Center. PaperPhone used 5 bend sensors to implement navigation of the user interface through bend gestures of corners and sides of the display. In January 2013, the Human Media Lab introduced the first flexible tablet PC, PaperTab, in collaboration with Plastic Logic and Intel Labs, at CES. PaperTab is a multidisplay environment in which each display represents a window, app or computer document. Displays are tracked in 3D to allow multidisplay operations, such as collate to enlarge the display space, or pointing with one display onto another to pull open a document file. In April 2013 in Paris, the Human Media Lab, in collaboration with Plastic Logic, unveiled the world's first actuated flexible smartphone prototype. Nokia introduced the Kinetic concept phone at Nokia World 2011 in London. The flexible OLED display allows users to interact with the phone by twisting, bending, squeezing and folding in different manners across both the vertical and horizontal planes. Nokia envisioned that soon it will make this kind of phone available to all its users in a period of a couple of years. LG Electronics and Samsung Electronics both introduced curved OLED televisions with a curved display at CES 2013 hours apart from each other. Both companies recognized their respective curved OLED prototype television as a first-of-its-kind due to its flexed OLED display. The LG model of the television is also 3D compatible. Samsung and LG too promised that soon after the challenges are overcome, mass production of these kinds of televisions will begin and all their users could enjoy their flexible television experience. primarily black, for the majority of images it will consume 60–80% of the power of an LCD. Research and development in the field of OLEDs is proceeding rapidly and may lead to future applications in heads-up displays, automotive dashboards, billboard-type displays, home and office lighting and flexible displays. Because OLEDs refresh faster than LCDs , almost 1,000 times faster, a device with an OLED display could change information almost in real time. Video images could be much more realistic and constantly updated. The newspaper of the future might be an OLED display that refreshes with breaking news and like a regular newspaper, you could fold it up when you're done reading it and stick it in your backpack or briefcase. OLEDs are easier to produce than LCDs because they are essentially made of plastics. They can be produced into large, thin sheets. It is more difficult to grow and lay down liquid crystals. [5] [4] VI] ADVANTAGES • Material properties: An OLED display is made with plastic and organic layers. It is thinner lighter and also more flexible than the rigid crystalline components in a LED or a LCD display.OLEDs displays are brighter than LEDs screens which are brighter than LCDs. The explanation is that LED and LCD require glass for support, and we know that glass absorbs some light, and an OLED display do not require glass.An OLED screen enables a greater viewing angle compared to LCD, because OLED pixels emit light directly. The pixel colours appear correct and unshifted, even as the viewing angle approaches 90° from normal. Because OLED cells generate light themselves, they do not require backlighting like LCDs. In addition, they consume less power than LCDs because most of the power goes to the backlighting. This is especially important for battery operated devices like smart phones. OLEDs can also have a faster response time than standard LCD screens. • Power consumption: While an OLED will consume around 40% of the power of an LCD displaying an image which is • Production: VII] DRAWBACKS • The Current costs: OLED manufacturers currently require process steps that make it really expensive. OLEDs can be printed on any suitable substrate by screen printing, theoretically making them cheaper to produce than LCD or plasma displays. However, the fabrication of the OLED substrate is more expensive than a LCD, until mass production methods lower cost through scalability. • Lifespan: It is the biggest technical problem for this technology. Common blue OLEDs have a lifetime of about 14 000 hours to half original brightness when it is used for flat panel displays. This is lower than the typical lifetime of LCD or LED technology, around 35 000 hours to half brightness. But for the moment, OLED technology is less efficient than LCD displays for flat panel displays like TV screens. However, some experimental OLEDs can work for over 62 000 hours to half brightness. So this problem is going to be solved. • Water damage: Water can damage the organic materials of the displays. Therefore, improved sealing processes are important for practical manufacturing. Water damage may especially limit the longevity of more flexible displays. • Outdoor performance: If you want to test your screen outdoor, you will probably be surprised. The OLED technology is affected by the light of the sun and it will be harder to see good images. Moreover, OLED dispalys can be damaged by prolonged exposure to UV light. This is usually avoided by installing an UV filter over the panel but it reduced the flexibility of the display. [5] VIII] CONCLUSION Imagine a world where a 42" flat screen television can be folded and placed in your pocket, where curved panes of glass allow advertisements to follow you everywhere, and where a sheet as thin as a page of paper can be used as a touchscreen device. In fact, the glass-making company went so far as to release an entire video showing how these kinds of technologies will soon be affecting our lives. Word has it that Sony is working on a portable folding OLED screen that is less than a millimeter thick, that LG is actually manufacturing flexible e-paper displays that are 19 inches across, and that Samsung has already created several flexible AMOLED displays that can withstand heat up to 400 degrees. With all of these companies investing so much into flexible displays, it's obvious that they see this technology taking off. Many people might actually be wondering of what would happen to the video quality? Will it be have to made in a separate way than the normal screen display? But this is not a problem. In fact designing videos for flexible screens actually opens up a whole new world of possibilities. For example, if you had a screen that was bent into the shape of a ball, you could put a video of a spinning basketball or world globe inside. Flexible video surfaces would also make it possible to put moving ads in places that were once the territory of print. The inside of public transportation vehicles and domed ceilings could show video advertisements. Even windows on buildings could go from displaying the wonders of the great outdoors to the wonders of a new product. No matter what, all of these things could mean more paying jobs for all those involved in making video. [6] IX] ACKNOWLEDGMENT I take this opportunity to express my profound gratitude and deep regards to my guide Mr. Sukhwinder Singh for his guidance and constant encouragement throughout. The help and guidance given by him shall carry me a long way in the journey of my life. Lastly, I thank the almighty, my parents for their blessings and the opportunity to make this review possible. X] REFERENCES [1]http://en.wikipedia.org/wiki/Flexible_display#Samsung [2] http://goodereader.com/blog/e-paper/samsung-shows-off-4-5inch-flexible-amoled-display [3] http://flexiblescreen.wikispaces.com/Advantages+and+Drawbacks [4] http://electronics.howstuffworks.com/oled6.htm [5] http://www.videomaker.com/videonews/2011/08/how-the-ageof-flexible-televisions-will-affect-video [6] http://cacm.acm.org/magazines/2013/6/164606-the-future-isflexible-displays/fulltext .