Project Selection, Economics, Estimating Dr. Perkins CE 438 6 February 05 Today • 40 Minute Lecture – ESM 401 – ESM 450 • General Project Selection Concepts – Economics • Estimating • Your Projects Remember • Remember Project Life Cycle • Organizations Project Selection • “Projectized” organization, all work is a project. – But may have some special issues see below • Functional organization – Must decide if can be done within the functional area. – If so, project might not be needed, but see below Project Selection • • • • Values, Vision, and Mission Objectives and Goals Strategy Programs and Projects Project Selection General Concepts • Will there be a customer? • Will the project survive competition? – Internal projects – External • Is the need for the project recognized as supporting company strategy? • Can company handle the risk and uncertainty? Note!! • The following applies to components and engineering decisions within a project as well. • If they warrant it • Ultimately provide return on investment? • How about the future? Project Selection • • • • Criteria for PS Models Nature of PS Models Types of PS Models Uncertainty Analysis and Risk Management • Information Base for PS Models • Project Proposal Overview of PS Process • Decision Makers: Who will align corporate needs and project goals • Project Selection: Chose candidate project using Evaluation Criteria • Dealing with Uncertainty: Risk Analysis • Strategically selecting best Projects: Project Portfolio Process (PPP) • Locking up the deal: Writing a Project Proposal Nature of PS models: Caveats • Project decisions are made by managers --- NOT by PS model! • A PS model APPROXIMATES, but does NOT DUPLICATE reality! Nature of PS Models: Method • Start with detailed list of firm’s goals • Create list of project evaluation factors (PEF’s) • Weigh every element in PEF list • Compute an overall score for project based on weighted PEF’s • Select project that has the closest alignment with firm’s goals Project Evaluation Factors (PEFs) • • • • • • Who decides?? Production Factors Marketing Factors Financial Factors Personnel Factors Administrative and Misc. Factors Nonnumeric PS Models: • • • • • Sacred Cow Operating Necessity Competitive Necessity Product Line Extension Comparative Benefit Model Numeric PS Models: Profit / Profitability • • • • • Average Rate of Return Discounted Cash Flow (NPV) Internal Rate of Return Benefit/Cost (Profitability Index) Other Profitability Models Choosing the PS Model • Dependent on wishes and philosophy of management • 80% of Fortune 500 firms choose “nonnumeric” PS models • Firms with outside funding often chose scoring PS models • Firms without outside funding often chose profit / profitability PS models Management of Risk: Terminology • Risk: Decision based on complete information about the probability of each possible outcome. • Uncertainty: Decision based on incomplete or insufficient data. • Game: Decision based under conditions of conflict. Areas of Uncertainty • Project timing & expected cash flow. • Direct outcome of project, i.e. what exactly will the project accomplish • Side effects and unforeseen consequences of project PS Models • Idealized view of reality • Representing the STRUCTURE of the problem, not the detail • Deterministic or stochastic Numeric PS Models: Scoring • Unweighted 0-1 Factor Model • Unweighted Factor Scoring Model • Weighted Factor Scoring Model • Constrained Weighted Factor Scoring Model • S = ∑(x) • S = ∑(s) • S = ∑(s·w) • S = ∑(s·w) ∏(c) • [Handout] General Cost Terms • Handout Estimating Main types of construction? • Buildings Commercial OfficesStores Residential Single Multi-family, Hi-rise • Public Occupancy Schools Hospitals Police/fire Transportation terminals • Heavy Construction Roads Bridges Ports and Airports Tunnels Pipelines • Industrial Manufacturing Plants Process Oil and Gas Chemicals Agricultural Power Generation • Specialties Hazardous Waste Military Facilities Communication Golf Courses Demolition Arctic • Also might divide New construction Renovation/remodel/upgrade Demolition • Or by • Owner State Federal Local Private Location • • • • • Near industrial centers Off highway Off shore Remote (Bush) Foreign – Various Locations • By project contracting plan – – – – – Traditional Design-construct Turnkey Fast-track Owner’s forces • By contract type – – – – Lump sum (AKA hard dollar) Cost plus Cost reimbursable (fixed fee) Unit price • Contractor’s Organization – No sub-contractors – All sub-contractors • Labor Force – – – – – Union (closed shop) Non-union (open shop) Mixed (Double-breasted) Local vs. Expat (expatriate) • Who’s doing the estimate? – – – – – – Owner A/E Contractor Subcontractor Government Consultant When (what phase) • • Concept A/E Components • • 15%, 35%, 65%, 95% • Is the budget fixed? Cast in concrete • • • • Contactor’s Bid Post bid negotiations Usually non-government Changes Non-construction Estimates • Owners estimate of owners expenses Contract administration Insurance Lost or interrupted work Permits and fees Housing and travel A/E estimate of A/E’s expenses (Contract type) Hours Other expenses Sub-consultants Soils Travel Construction phase? Inspection Testing Types of estimate • Guess • Educated guess • SWAG With or without lanyap • • • • Historical, similar project Historical, unit prices Estimating guides Crew size and production rate Cost Items • • • • • Labor Supervision Installed Materials Installed equipment Supplies and Consumables • • • • • • • • Subcontractors Home Office Expense Overhead Bonds, Insurance, Permits Job Office Expense Mobilization Travel Demobilization Operating Equipment – – – – – Capital cost Operation costs Fuel Permits Insurance Project Selection Estimates • • • • Usually based on conceptual Estimate of costs Estimate of benefits “The future, cloudy it is.” – Master Yoda Engineering Design Estimates • Selecting materials Insulation thickness Heat loss Fuel expense • Design life • Economic analysis • Careful with “free money” Never call it that Change Orders • • • • • • • Type I and Type II Extra labor, materials, etc. Delays On critical path? Delay job. Extra overhead Legal and consulting Steps in contactor’s estimating process Preliminary • • • • • • • Get resources to bid the job Decide if you will bid Get plans, get on bidders list Engineer’s estimate reasonable Broad brush estimate, schedule Subcontracting strategy Consider your resources • Call your bonding company • Do you still want to bid? Attend the pre-bid meeting! Estimate • • • Manager allocates work Be sure subs will bid Take off major installed equipment Check delivery times Barge schedules Schedule for quote Check delivery options, FOB • • • • • Take off quantities Special matters Pre-bid fly over Hire consultants Do your own borings? Historical unit prices • • Escalate? CPI, ENR – Felix work Fig. 2: AK Highway CCI vs. Anchorage CPI-U for the period 1974 to 1983 (normalized to 1982-84=100) 160 150 140 130 120 110 100 90 80 70 60 50 40 Average Rate of Inflation 19741986: 8.0% AK Highway CCI Anchorage CPI Dates 1983 1982 1981 1980 1979 1978 1977 1976 1975 1974 Average Rate of inflation 19741986: 8.2% Linear (Anchorage CPI) Linear (AK Highway CCI) Fig. 5: Alaska HCCI vs. California HCCI 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 Alaska Highway CCI California Highway CCI Linear (Alaska Highway CCI) Dates 2000 1998 1996 1994 1992 1990 1988 1986 1984 1982 1980 1978 1976 1974 Linear (California Highway CCI) Fig. 6: Alaska HCCI vs. ENR Construction Cost Index 7,000 6,000 5,000 4,000 3,000 2,000 1,000 1974 1976 1978 1980 1982 1984 1986 1988 1990 1992 1994 1996 1998 2000 190 180 170 160 150 140 130 120 110 100 90 80 70 60 50 40 Dates 0 Alaska Highway CCI ENR Construction Cost Index Estimating guides Production rate See next Unit Price Read the front! Factors Crew size and production rate Size crew and supervision Equipment All methods • • • • • • Is production rate average or high? Where do you put you operating factor? Read the front! Check contract for delays, risk Liquidated damages Experience with owner, location, etc. Do you still want to bid??!! • If so, secure bonding and financing • Prepare bid documents with prices blank • Check subs and major suppliers again? • When, to the minute, will they give you the price? • How? • • Develop plan for bid delivery. • Communications • Time Post bid • • • • Protest? Negotiations Intelligence? When is a deal a deal? Plan for changes • • • • Pre-job photos and videos Documenting changes Know the contract Document everything Ethics • Never lie, cheat, or participate in any dishonest act • Admit your mistakes forthrightly, if they are mistakes • More often, just state the facts, without blaming anyone, yourself included • Don’t “trade on the specifications” unless it is in writing • Nothing unethical about asking for what you have coming! • Or demanding, if the situation warrants it.