Catalysis & Catalysts Example Heterogeneous Catalytic Reaction Process The long journey for reactant molecules to j. travel within gas phase k. cross gas-liquid phase boundary l. travel within liquid phase/stagnant layer m. cross liquid-solid phase boundary n. reach outer surface of solid o. diffuse within pore p. arrive at reaction site q. be adsorbed on the site and activated r. react with other reactant molecules, either being adsorbed on the same/neighbour sites or approaching from surface above Product molecules must follow the same track in the reverse direction to return to gas phase gas phase reactant molecule j k l gas phase liquid phase / stagnant layer mn o porous solid pore pq r Heat transfer follows similar track 1 Catalysis & Catalysts Solid Catalysts Some common solid support / carrier materials Alumina Inexpensive Surface area: 1 ~ 700 m2/g Acidic Silica Inexpensive Surface area: 100 ~ 800 m2/g Acidic Other supports Active carbon (S.A. up to 1000 m2/g) Titania (S.A. 10 ~ 50 m2/g) Zirconia (S.A. 10 ~ 100 m2/g) Magnesia (S.A. 10 m2/g) Lanthana (S.A. 10 m2/g) Active site Zeolite mixture of alumina and silica, often exchanged metal ion present shape selective acidic porous solid pore 2 Catalysis & Catalysts Adsorption on Solid Surface Adsorption Adsorption is a process in which molecules from gas (or liquid) phase land on, interact with and attach to solid surfaces. The reverse process of adsorption, i.e. the process in which adsorbed molecules escape from solid surfaces, is called Desorption. Molecules can attach to surfaces in two different ways because of the different forces involved. These are Physisorption (Physical adsorption) & Chemisorption (Chemical adsorption) Physisorption Chemisorption force van der Waals chemical bond number of adsorbed layers multi only one layer adsorption heat low (10-40 kJ/mol) high ( > 40 kJ/mol) selectivity low high temperature to occur low high 3 Catalysis & Catalysts Adsorption on Solid Surface Adsorption process Adsorbent and adsorbate Adsorbent (also called substrate) - The solid that provides surface for adsorption high surface area with proper pore structure and size distribution is essential good mechanical strength and thermal stability are necessary Adsorbate - The gas or liquid substances which are to be adsorbed on solid Surface coverage, q The solid surface may be completely or partially covered by adsorbed molecules define number of adsorption sites occupied q= number of adsorption sites available q = 0~1 Adsorption heat Adsorption is usually exothermic (in special cases dissociated adsorption can be endothermic) The heat of chemisorption is in the same order of magnitude of reaction heat; the heat of physisorption is in the same order of magnitude of condensation heat. 4 Catalysis & Catalysts Adsorption on Solid Surface Applications of adsorption process Adsorption is a very important step in solid catalysed reaction processes Adsorption in itself is a common process used in industry for various purposes Purification (removing impurities from a gas / liquid stream) De-pollution, de-colour, de-odour Solvent recovery, trace compound enrichment etc… Usually adsorption is only applied for a process dealing with small capacity The operation is usually batch type and required regeneration of saturated adsorbent Common adsorbents: molecular sieve, active carbon, silica gel, activated alumina. Physisorption is an useful technique for determining the surface area, the pore shape, pore sizes and size distribution of porous solid materials (BET surface area) 5 Activated Carbon Surface area ~ 1000 m2/g 6 Catalysis & Catalysts Solid Catalysts Catalyst composition Active phase Where the reaction occurs (mostly metal/metal oxide) Promoter Textual promoter (e.g. Al - Fe for NH3 production) Electric or Structural modifier Poison resistant promoters Support / carrier Catalyst Support Increase mechanical strength Increase surface area (98% surface area is supplied within the porous structure) may or may not be catalytically active 7 Adsorption versus Absorption H H H H H H H H H H2 adsorption on palladium Adsorption Surface process Absorption bulk process H H H H H HH H H H H H H H H H H H H H H H H H H H H H2 absorption palladium hydride 8 Nomenclature Substrate or adsorbent: surface onto which adsorption can occur. example: catalyst surface, activated carbon, alumina Adsorbate: molecules or atoms that adsorb onto the substrate. example: nitrogen, hydrogen, carbon monoxide, water Adsorption: the process by which a molecule or atom adsorb onto a surface of substrate. Coverage: a measure of the extent of adsorption of a specie onto a surface Exposure: a measure of the amount of gas the surface had been exposed to ( 1 Langmuir = 10-6 torr s) H H H H H H H H H adsorbate coverage q = fraction of surface sites occupied H H H H H adsorbent 9 Types of Adsorption Modes Physical adsorption or physisorption Bonding between molecules and surface is by weak van der Waals forces. Chemical bond is formed between molecules and surface. Chemical adsorption or chemisorption 10 Characteristics of Chemi- and Physisorptions Properties Chemisorption Physisorption Adsorption temperature virtually unlimited range near or below Tbp of adsorbate (Xe < 100 K, CO2 < 200 K) Adsorption enthalpy wide range (40-800 kJmol-1) heat of liquefaction (5-40 kJmol-1) Crystallographic specificity marked difference for between crystal planes independent of surface geometry Nature of adsorption often dissociative and irreversible in many cases non-dissociative and reversible Saturation limited to a monolayer multilayer occurs often Adsorption kinetic activated process fast, non-activated process 11 Analytical Methods for Establishing Surface Bonds Atoms vibrate in the I.R. range Infrared Spectroscopy http://infrared.als.lbl.gov/FTIRinfo.html • chemical analysis (molecular fingerprinting) • structural information • electronic information (optical conductivity) IR units: wavenumbers (cm-1), 10 micron wavelength = 1000 cm-1 Near-IR: 4000 – 14000 cm-1 Mid-IR: 500 – 4000 cm-1 Far-IR: 5 – 500 cm-1 12 I.R. Measurement 13 I.R. Spectrum of CO2 Vertical and horizontal bend Asymmetric stretch A dipole moment = charge imbalance in the molecule 14 Adsorption Rate Rads = k C x Rads = k’ P x x - kinetic order k - rate constant C - gas phase concentration x - kinetic order k’ - rate constant P - partial pressure of molecule Rads = A C x exp (-Ea/RT) Frequency factor Temperature dependency of adsorption processes Activation energy 15 Adsorption Rate Molecular level event Rads = S • F = f(q) P/(2pmkT)0.5 exp(-Ea/RT) (molecules m-2 s-1) Sticking coefficient Flux (Hertz-Knudsen) S = f(q) exp(-Ea/RT) F = P/(2pmkT)0.5 where 0 < S < 1 where P = gas pressure (N m-2) m = mass of one molecule (Kg) T = temperature (K) Note: f(q) is a function of surface coverage special case of Langmuir adsorption f(q) = 1-q E(q), the activation energy is also affected by surface coverage 16 Sticking Coefficient S = f(q) exp(-Ea/RT) where 0 < S < 1 Tungsten S also depends on crystal planes and may be influenced by surface reconstruction. 17 Surface Coverage (q) Estimation based on gas exposure Rads = dNads/dt = S • F Nads S • F • t Nearly independent of coverage for most situations Exposure time Molecules adsorbed per unit surface area 18 Adsorption Energetics Potential energy (E) for adsorption is only dependent on distance between molecule and surface adsorbate d surface P.E. is assumed to be independent of: • angular orientation of molecule • changes in internal bond angles and lengths • position of the molecule along the surface 19 Adsorption Energetics Physisorption versus chemisorption repulsive force DE(ads) Chemisorption surface DE(ads) < Physisorption DE(ads) Chemisorption small minima large minima weak Van der Waals formation of surface attraction force chemical bonds attractive forces 20 Physical Adsorption Applications: • surface area measurement • pore size and volume determination • pore size distribution 0.3 nm E(d) Van der Waals forces d nitrogen Note: there is no activation barrier for physisorption fast process metal surface 21 Adsorption Isotherm • Adsorption Isotherm: – The equilibrium relationship between the amount adsorbed and the pressure or concentration at constant temperature (Rouquerol et al., 1999). • Importance of Classification – Providing an efficient and systematic way for theoretical modeling of adsorption and adsorbent characteristics determination Rouquerol, F., J., Rouquerol and K., Sing, Adsorption by Powders and Porous Solids: Principles, Methodology and Applications, Academic Press, London (1999). 22 Adsorption Isotherm IUPAC Classification 23 Adsorption Isotherm IUPAC Classification Micropores (< 2 nm) Type I Strong interaction (Activated Carbon, Zeolites) Weak interaction Mesopores (2 – 50 nm) Macropores (> 50 nm) Type IV Type II (oxide gels, zeolites) (Clay, pigments, cements) Type V Type III (Water on charcoal)* (Bromine on silica gel)* •Do, D. D., Adsorption Analysis: Equilibria and Kinetics, Imperial College Press, London (1998). 24 Adsorption Isotherm Capillary Condensation • Mesopores Capillary condensation Hysteresis occurs • Different hysteresis Different network structure Narrow distribution of uniform pores Type IVa Complex structure made up of interconnected networks of different pore sizes and shapes Type IVb 25 Adsorption Isotherm Type VI Isotherm • Highly uniform surface Layer by layer adsorption Stepped isotherm Example: • Adsorption of simple molecules on uniform surfaces (e.g. basal plane of graphite) 26 Isotherms Langmuir isotherm S - * + A(g) S-A Adsorbed molecules surface sites DH(ads) is independent of q the process is reversible and is at equilibrium K= [S-A] [S - *] [A] [S-A] is proportional to q, [S-*] is proportional to 1-q, [A] is proportional to partial pressure of A 27 Isotherms Langmuir isotherm Molecular chemisorption or physisorption b= q (1-q) P q= bP 1+ bP Where b depends only on the temperature Dissociative chemisorption q= (bP)0.5 1+ (bP)0.5 Where b depends only on the temperature 28 Variation of q as function of T and P q bP at low pressure q 1 at high pressure bP 1+ bP b when T b when DH(ads) 1 q 0.8 0.8 0.6 0.6 q q= 1 T b 0.4 0.4 0.2 0.2 0 0 0 0.2 0.4 0.6 0.8 P1 0 0.2 0.4 0.6 0.8 P 1 29 Determination of DH(ads) ( q lnP 1/T ) q =const = 1 DH(ads) R lnP 0.8 0.6 T T qi 0.4 (P2, T2) (P1, T1) 0.2 0 0 0.2 0.4 0.6 0.8 P1 1/T 30 Adsorption Isotherms 31 Henry’s Adsorption Isotherm Special case of Langmuir isotherm bP << 1 q = bP 32 The Freundlich Isotherm Adsorption sites are distributed exponentially with DH(ads) qi b iP = (1-qi) q= -DH(ads) qiNi Ni q RT lnq = lnP + B A q = kP1/n Valid for low partial pressure most frequently used for describing pollutant adsorption on activated carbons 33 The Temkin Isotherm DH(ads) decreases with q q = A lnBP -DH(ads) q Valid at low to medium coverage gas chemisorption on clean metal surfaces 34 The Brunauer-Emmett-Teller Isotherm BET isotherm where: n is the amount of gas adsorbed at P nm is the amount of gas in a monolayer P0 is the saturation pressure n at P = P0 C is a constant defined as: H1 and HL are the adsorption enthalpy of first and subsequent layers 35 BET Isotherm Assumptions • adsorption takes place on the lattice and molecules stay put, • first monolayer is adsorbed onto the solid surface and each layer can start before another is finished, • except for the first layer, a molecule can be adsorbed on a given site in a layer (n) if the same site also exists in (n-1) layer, • at saturation pressure (P0), the number of adsorbed layers is infinite (i.e., condensation), • except for the first layer, the adsorption enthalpy (HL) is identical for each layers. 36 Chemical Adsorption E(d) Applications: • active surface area measurements • surface site energetics • catalytic site determination re = equilibrium bond distance Ea(ads) = 0 d Ea(des) = - DH(ads) = strength of surface bonding = DH(ads) CO Pt surface Note: there is no activation barrier for adsorption fast process, there us an activation barrier for desorption slow process. 37 Chemical Adsorption Processes Physisorption + molecular chemisorption CO E(d) physisorption chemisorption d 38 Chemical Adsorption Processes Physisorption + dissociative chemisorption H2 2 H E(d) H2 dissociation chemisorption physisorption atomic chemisorption d 39 Chemical Adsorption Processes Physisorption + molecular chemisorption E(d) CO physisorption/ desorption chemisorption physisorption atomic chemisorption d 40 Chemical Adsorption Processes Physisorption + molecular chemisorption E(d) CO direct chemisorption physisorption atomic chemisorption d 41 Chemical Adsorption Processes Chemical Adsorption is usually an energy activated process Energy barrier des - Ea = -DE(ads) ~ -DH(ads) 42 Adsorbate Geometries on Metals Ammonia and unsaturated hydrocarbons Ammonia NH3 NH2 (ads) + H (ads) NH (ads) + 2 H (ads) N (ads) + 3 H (ads) Ethene 2HC=CH2 43