Lessons Learned from ITER Blanket Design

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First Wall Heat Loads
Mike Ulrickson
November 15, 2014
Outline
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Introduction
Plasma Scrape-off Layer Profile
Implications of First Wall Heat Loads
Conclusions
2
Introduction
 The ITER Blanket System successfully passed final design
review in April 2013
 The implications of the ITER design parameters and
constraints must be taken into account for DEMO type
machine designs.
 The lessons learned include:
 The far Scrape-off layer power profile due to ELMs is a very strong
driver of the design of the first wall of a blanket system and a
potential major problem for reactor design.
 Electromagnetic forces are a strong design driver when coupled with
the heat loads on the First Wall.
3
A Comparison of FW Requirements
During the EDA on ITER
 Plasma power flows only to
the divertor.
 The first wall sees only
radiation and charge
exchange (no parallel
conduction).
 There is no halo current
flow to the FW
 No FW shaping is required.
During FDR on ITER (>2004)
 ELM transport causes a long
tail on power transport in
the plasma edge.
 From 1-5 MW/m2 heat
loads are expected on the
FW due to parallel
conduction.
 During disruptions halo
currents flow to the FW.
 Strong shaping is required.
4
A Comparison of the Edge Power
Profile (EDA and FDR)
First wall region
5
Consequences of Parallel Power Flow
 Field lines are incident on the FW at a shallow angle
 The FW must be precisely aligned with the toroidal field
 Any location where field lines could intercept a surface that is
nearly normal to the field must be protected by FW shaping
(recessed below the magnetic horizon).
 This reduces the effective area of the FW and increases the
peak heat flux but avoids a disastrous X10 heat flux.
 Halo current flow makes the fingers on FW panels run in the
toroidal direction.
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Regions Of High FW Heat Flux
 Top of the machine due to the
second x-point (particularly
difficult region to shape FW
because of poloidal field null).
This region has the lowest
neutron wall load. Perhaps 25%
of poloidal circumference.
 Inner and outer mid-plane due to
plasma startup and ramp down
(perhaps only one or the other).
These regions have the highest
neutron wall load and are most
critical for breeding. Size depends
on operating scenarios.
7
A Schematic Section of the Final FW
8
Consequences of the FW Changes
 Copper must be used in the heat transfer layer under the Be
plasma facing surface because of the high heat flux.
 Even with extensive slitting of the FW, large moments and
forces are produced in the FW during disruptions.
 Thick structural members are required to bear the loads
imposed.
 The overall thickness of the plasma facing portion of the FW is
about 60-80 mm.
 A structural beam is added on the SB side of the FW to resist
radial torque (~100 mm thick).
 Some regions of the SB are very thin due to shaping and
structural considerations.
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Implications of High Heat Flux FW
 In order to determine the effect of 1-5 MW/m2 on the FW for
future devices, we performed some 1D steady-state thermal
analysis for different material choices
 We assumed:
 A Be plasma facing layer
 70 C coolant inlet
 A heat transfer coefficient of 4.4 w/cm2 K at the coolant solid interface
 We adjusted the thickness of the heat transfer layer and Be
tile to keep the surface temperature of Be equal to half the
melting point.
 The assessment was done for both 5 and 2 MW/m2 surface
heat flux.
10
Maximum Thickness for 5 MW/m2
PFM
HS
coolant
11
Implications of 5 MW/m2
 The minimum thermal conductivity for the heat removal layer
is 0.8 to 1.0 W/cm K.
 Slightly higher conductivity is needed for He cooling because
of higher pressure and more complicated heat removal
structures.
 For liquid metal coolants corrosion must be taken into
account.
 The set of acceptable materials include:


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Copper alloys
Molybdenum alloys
Tungsten alloys
Aluminum alloys
12
Implication of 2 MW/m2
 The minimum acceptable thermal conductivity is about 0.5
W/cm K
 The first wall can be about 3 times thicker than for 5 MW/m2.
 Detailed design must be done to determine if materials with
marginally acceptable thermal conductivity (RAFS, V alloys)
would be usable.
 The first wall support structure will still be thick due to halo
and eddy current loads.
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Implications for a Reactor
 For FW heat flux in the range of 1-5 MW/m2 due to plasma
conduction approximately 20% of the blanket volume will not
be breeding material (this is in addition to volume lost to
coolant manifolds, in vessel coils, and blanket supports).
 This is due to plasma contact and the associated disruption
induced mechanical loads.
 The FW both absorbs neutrons and reduces the maximum
energy of the neutrons (reduced breeding efficiency).
 Some tritium breeding may be recovered by increasing the
blanket thickness.
 Tritium Breeding ratio is in danger of being less than one.
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Effect of Transient Heat Loads on FW
 Very thin first wall structures have very small margin for high
transient heat loads
 The consequences are melting, stress failure of the joint
between plasma facing surface and heat removal layer.
 Disruptions are often accompanied by run-away electron
beams.
 The predicted run-away electron beams on ITER are sufficient
to cause melting of the plasma facing surface of the FW
 Run-aways may even affect FW panels when there is no
plasma contact because of relativistic orbit shifts.
15
Conclusions
 Plasma conduction along field lines to the FW will require a
major change in breeding blanket design.
 Electromagnetic forces during disruptions and the related
need to perform remote maintenance argue for smaller
blanket modules
 This means volume must be reserved for coolant manifolds
(and possibly internal control coils).
 The space reserved for blankets must be increased by 20-30%
compared to the typical values for machine planning.
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