Electrical Engineering The Inside Story Overview of AC Power Unit Carla L. Hoyer E3 Texas A&M University Summer 2003 AC Power Unit Electrical Engineering: Inside Story What is AC Current, Anyway? PP Presentation Transformer Data Sim Scenario How Do You Make AC Current? PP PP Why Use AC Power? PP Presentation Presentation Presentation AC Power Lab Field in Coil Lab Field Trip Power System Assessment Ocean: Unit Topic Green: Teacher-Led PP Pink: Student Activity and Assessment Great AC v. DC Debate Electrical Engineers Improve our lives by: • Generating Electrical Power • Electrical Power Transmission • Electrical Power Distribution • Designing Electrical and Electronic Devices • Computers • Research Texas A&M Power Engineering Research • • • • • • • • • • Dr. Karen Butler-Purry, P.E. Mirrasoul J. Mousavi Bill Spooner Thomas Tamez Andre Williams Daniel Limbrick Gaurav Garg Robert Davidson Sanjeev Srivastava Torrey Thompson Research Problem: Can power failures be predicted/prevented? • Failure of Electrical Cables • Failure of Electrical Transformers Predicting Transformer Failure…Before its too Late During the operation of the transformer, insulation inside deteriorates. When the gradual aging gets more severe, arcing discharge or incipient fault may occur. This may cause a short circuit between the adjacent turns of primary or secondary winding leading to a catastrophic failure. This catastrophic failure may damage other equipment, buildings and even people near the transformer. Therefore, it is desirable to develop a method that detects any unusual current activities in the primary or secondary winding of the transformer before they become destructive and damage the transformer. Inside a Transformer Coiled Wires Dielectric Insulation What’s an Incipient Fault? The situation of degraded insulation in the transformer before short circuit and failure occurs is referred to as an Incipient Fault. What Causes Insulation Breakdown? Thermal stresses Internal heating due to overloads Ambient temperature Electrical stresses Excessive Voltage gradient Mechanical stresses Assembly configuration Short circuit and centrifugal forces Vibration Moisture Top 5 Reasons to Research Predictors of Transformer Failure Why Detect Incipient Faults? – To improve the reliability of power systems – To provide early warning of electrical failure – To reduce unplanned outages – To enhance the public safety – TO SAVE $$$$ MILLIONS Test Setup for Insulation Experiments Rheostat BNC Adapter Constant Resistors DC Supply Power Supply Meter Electrode system What Do We need to Know About to Understand Transformer Failure Research? • Power =VI=I2R • What is Alternating Current? Comparison to DC • How do you make Alternating Current? Electromagnetism and Induction • Why do we use Alternating Current? Transformers So, What is AC Power, Anyway? AC and DC Power – what’s the difference? AC and DC Power – What’s the difference? • DC is the kind of Electrical Current found in Batteries. • DC stands for Direct Current • AC is the kind of Electrical Current found in the outlets of homes and businesses • AC stands for Alternating Current AC and DC Power – What’s the Difference? ε°= +1.0 ε°= -0.5 Batteries are a source of DC Power • To be spontaneous, ∆G must be Negative • ∆G = -nFε • So, ε has to be + for ∆G to be negative, and electrons to move Can electrons go back and forth between + and – poles in batteries? • From – to + poles, ε = +1.0V – (-0.5V) = +1.5V, so electrons will move spontaneously from anode to cathode ε = +1.5V • ∆G = -nFε = -nF(+1.5V), so ∆G <0. ε°=+1.0 ε°= -0.5 Can electrons go back and forth between + and – poles in batteries? NO! • From + to - poles, ε = ε°=+1.0 ε = +1.5V ε°= -0.5 0.5V – (+1.0V) = -1.5V, so electrons will not move spontaneously from cathode to anode • ∆G = -nFε = -nF(-1.5V), so ∆G >0. NO GO! AC and DC Power – what’s the difference? • So, in DIRECT CURRENT, the electrons move DIRECTLY from the anode to the cathode • The current flows from the cathode (+) to the anode (-) – opposite the electron flow • DIRECT CURRENT PRODUCES A ONE-WAY CURRENT FLOW. THERE CAN BE NO BACKAND-FORTH! DC Current is a One-Way Street Let’s do some Science… Alternating Current Lab DC Power Supply Results DC Power Supply Results AC Power Supply Results AC and DC Power – what’s the difference? •In DC Power, current can only move in one direction •In AC Power, the current alternates direction Next Class: How do they get AC current to ‘cha-cha’? So, How Do You Make Current Alternate? The Electron Cha-Cha And Magnetic Magic Electricity & Magnetism • Two Fields, 90 Degrees apart • MOVING electrons (Current) in a wire produce a Magnetic Field around wire • Unit of Magnetic Field Strength is the Tessla • A stronger Magnetic field is produced if the wire is Coiled • Strongest Magnetic field produced if wire coiled around conductor Seeing is Believing…Create a Magnetic Field around a Wire Photo of Lab Setup Magnetic Field v. # of Turns The AC Generator • http://www.micro.magnet.fsu.edu/electro mag/java/generator/ac.html Why is Household Current AC instead of DC? Electromagnetic Induction and The Transformer What You Pay for is POWER • Recall: Power (watts) = VI Ohm’s Law: V = IR (In AC, V=IZ) Substituting: P= IRI Simplifying: P= I2R P = f (I,R) Imagine Your Neighborhood… • Needs 120 V • Needs 1000 ampere of Current to Avoid Brownout • Power = VI = 120,000 watt • The Power Plant Generator is 20 miles Away • The electricity is sent on a line with a resistance of 0.1 Ohm/mile How Much Voltage has to Leave the DC Power Plant? Due to the Resistance in the Transmission Line, The voltage (∆V=IR) will drop during the trip: Voltage Sent = Volts Lost + Volts Needed = IR + Volts Needed = (1000amp)(.1ohm/mi)(20mi)+120V = 2000V + 120 V= 2120V How Much DC Power is Lost on the Trip to Your Neighborhood? Power Lost = Power Sent - Power Received Power Received = VI = (120V)(1000amp) = 120,000 watts Power Sent = VI=(2120V)(1000amp) = 2,120,000 watts Power Lost = 2,120,000 watt -120,000 watt = 2,000,000 watt ( 94% lost!) We lose our DC Power over Distance!! ∆V = IR What Can We Do? • Put an electric power plant on every street? • We don’t have 90°F superconductors – all wires will have resistance- no way out. • The problem is Current – the higher the current, the greater the voltage drop and power loss • Ideas?... Transformer Lab Set-up What if, somehow… • We sent the 120,000 watts of power at 60000V and 2 amps, then somehow transformed it into 120V and 1000 amp at your subdivision? ∆V = IR = (2amp)(0.1ohm/mi)(20mi) = only 4V lost Power loss = (4V)(2amp)= 8 watts NEGLIGIBLE POWER LOSS WITH LOW AMPS Induction and the Transformer 2amp 1000amp 60,000V AC 120V AC The Relative Number of Turns Dictates the Output Current and Voltage Induction Doesn’t Happen with DC • To get induction, there has to be a CHANGING magnetic field • With DC, current and voltage are constant, so the magnetic field strength doesn’t change • With AC, the magnetic field is always changing AC Allows Efficient Transmission Where does DC fit into the Real World? • Portability • Smooth Output • Safety?? – The Great AC v. DC Debate: Westinghouse, Edison and the Electric Chair • The Houston METRO Rail System is 7.5 miles long and runs on 750VDC overhead wires. Light Rail Field Trip Find Out: • Why engineers chose DC over AC? • How they avoid huge power losses over the 7.5 mile run? • How does the electrical power get the train car moving? • Do the cars’ lights and air conditioning run on DC from the cable? Incipient Fault Research Scenario • • • • Students Receive Scenario Sheet Review Sample Trace (Next Slide) After 3 minutes, “Any Questions?” Verbal Strategic Instructions Find specific pattern unique to failing research transformer first THE NOTES ARE IMPORTANT Then, Find that pattern in live data • Handout Data Packets • Record Return Times • Think-aloud Debriefing Debriefing/Think-Aloud Debriefing/Think Aloud