Electrical Engineering – The Inside Story

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Electrical Engineering – The Inside Story

Lesson Plan

Subject : Physics

Author : Carla L. Hoyer

Objectives: Overview of AC Power Unit

Topics Covered :

Electrical Engineering: Inside Story

What is AC Current Anyway?

How do you Make AC Current?

Why Use AC Power?

Electrical Engineers

Improve our lives by:

Generating Electrical Power

Electrical Power Transmission

Electrical Power Distribution

Designing Electrical and Electronic Devices

Computers

Research

Texas A&M Power Engineering Research

Dr. Karen Butler-Purry, P.E.

Mirrasoul J. Mousavi

Bill Spooner

Thomas Tamez

Andre Williams

Daniel Limbrick

Gaurav Garg

Robert Davidson

Sanjeev Srivastava

Torrey Thompson

Research Problem:

Can power failures be predicted/prevented?

Failure of Electrical Cables Failure of Electrical Transformers

Predicting Transformer Failure

…Before its too Late

During the operation of the transformer, insulation inside deteriorates. When the gradual aging gets more severe, arcing discharge or incipient fault may occur. This may cause a short circuit between the adjacent turns of primary or secondary winding leading to a catastrophic failure. This catastrophic failure may damage other equipment, buildings and even people near the transformer. Therefore, it is desirable to develop a method that detects any unusual current activities in the primary or secondary winding of the transformer before they become destructive and damage the transformer.

Inside a Transformer

Dielectric Insulation

Coiled Wires

What’s an Incipient Fault?

The situation of degraded insulation in the transformer before short circuit and failure occurs is referred to as an Incipient Fault.

What Causes Insulation Breakdown?

Thermal stresses

Internal heating due to overloads

Ambient temperature

Electrical stresses

Excessive Voltage gradient

Mechanical stresses

Assembly configuration

Short circuit and centrifugal forces

Vibration

Moisture

Top 5 Reasons to Research Predictors of Transformer Failure

Why Detect Incipient Faults?

To improve the reliability of power systems

To provide early warning of electrical failure

To reduce unplanned outages

To enhance the public safety

TO SAVE $$$$ MILLIONS

Test Setup for Insulation Experiments

BNC

Adapter

DC

Supply

Constant

Resistors

Rheosta t

Power

Supply

Mete r

Electrode system

What Do We need to Know About to Understand Transformer Failure

Research?

Power =VI=I2R

What is Alternating Current?

Comparison to DC

How do you make Alternating Current?

Electromagnetism and Induction

Why do we use Alternating Current?

Transformers

AC and DC Power

– What’s the difference?

DC is the kind of Electrical Current found in Batteries.

DC stands for Direct Current

AC is the kind of Electrical Current found in the outlets of homes and businesses

AC stands for Alternating Current

Batteries are a source of DC Power

To be spontaneous, ∆G must be Negative

• ∆G = -nFε

So, ε has to be + for ∆G to be negative, and electrons to move

Can electrons go back and forth between + and

– poles in batteries?

ε°=+1.0

ε = +1.5V

ε°= -0.5

From – to + poles, ε = +1.0V – (-0.5V) = +1.5V, so electrons will move spontaneously from anode to cathode

• ∆G = -nFε

= -nF(+1.5V), so

∆G <0.

Can electrons go back and forth between + and – poles in batteries?

NO!

From + to - poles, ε = -0.5V – (+1.0V) = -1.5V, so electrons will not move spontaneously from cathode to anode

• ∆G = -nFε = -nF(-1.5V), so ∆G >0. NO GO!

AC and DC Power

– what’s the difference?

So, in DIRECT CURRENT, the electrons move DIRECTLY from the anode to the cathode

The current flows from the cathode (+) to the anode (-) – opposite the electron flow

DIRECT CURRENT PRODUCES A ONE-WAY CURRENT FLOW. THERE CAN

BE NO BACK-AND-FORTH!

DC Current is a One-Way Street

Is Alternating Current also a One-Way street?

Let’s do some Science…..Alternating Current Lab

Transformer Lab Setup

DC Power Supply Results

DC Voltage, Current and Light Intensity are INDEPENDENT of time

AC Power Supply Results

AC and DC Power

– what’s the difference?

In DC Power, current can only move in one direction

In AC Power, the current alternates direction

Next Class: How do they get AC current to ‘cha-cha’?

So, How Do You Make Current Alternate?

The Electron Cha-Cha

And Magnetic Magic

Electricity & Magnetism

Two Fields, 90 Degrees apart

MOVING electrons (Current) in a wire produce a Magnetic Field around wire

Unit of Magnetic Field Strength is the Tessla

A stronger Magnetic field is produced if the wire is Coiled

Strongest Magnetic field produced if wire coiled around conductor

Magnetic Field v. # of Turns

The AC Generator http://www.micro.magnet.fsu.edu/electromag/java/generator/ac.html

Electromagnetic Induction and the Transformer

Why is Household Current AC instead of DC?

What You Pay for is POWER

Recall:

Power (watts) = VI

Ohm’s Law: V = IR (In AC, V=IZ)

Substituting: P= IRI

Simplifying: P= I2R

P = f (I,R)

Imagine Your

Neighborhood…

Needs 120 V

Needs 1000 ampere of Current to Avoid Brownout

Power = VI = 120,000 watt

The Power Plant Generator is 20 miles Away

The electricity is sent on a line with a resistance of 0.1 Ohm/mile

How Much Voltage has to Leave the DC Power Plant?

Due to the Resistance in the Transmission Line, The voltage (∆V=IR) will drop during the trip:

Voltage Sent = Volts Lost + Volts Needed

= IR + Volts Needed

= (1000amp)(.1ohm/mi)(20mi)+120V

= 2000V + 120 V= 2120V

How Much DC Power is Lost on the Trip to Your Neighborhood?

Power Lost = Power Sent - Power Received

Power Received = VI = (120V)(1000amp)

= 120,000 watts

Power Sent = VI=(2120V)(1000amp)

= 2,120,000 watts

Power Lost = 2,120,000 watt -120,000 watt

= 2,000,000 watt ( 94% lost!)

We lose our DC Power over Distance!! ∆V = IR

What Can We Do?

Put an electric power plant on every street?

• We don’t have 90°F superconductors – all wires will have resistance- no way out.

The problem is Current – the higher the current, the greater the voltage drop and power loss

Ideas?...

Transformer Lab Setup (Previously Pictured)

What if, somehow…

We sent the 120,000 watts of power at 60000V and 2 amps, then somehow transformed it into 120V and 1000 amp at your subdivision?

∆V = IR = (2amp)(0.1ohm/mi)(20mi)

= only 4V lost

Power loss = (4V)(2amp)= 8 watts

NEGLIGIBLE POWER LOSS WITH LOW AMPS

Induction and the Transformer

Induction Doesn’t Happen with DC

To get induction, there has to be a CHANGING magnetic field

With DC, current and voltage are constant, so the magnetic field strength doesn’t change

With AC, the magnetic field is always changing

AC Allows Efficient Transmission

Where does DC fit into the Real World?

Portability

Smooth Output

Safety?? – The Great AC v. DC Debate:

Westinghouse, Edison and the Electric Chair

The Houston METRO Rail System is 7.5 miles long and runs on 750VDC overhead wires.

Light Rail Field Trip

Find Out:

Why engineers chose DC over AC?

How they avoid huge power losses over the 7.5 mile run?

How does the electrical power get the train car moving?

• Do the cars’ lights and air conditioning run on DC from the cable?

Incipient Fault Research Scenario

Students Receive Scenario Sheet

Review Sample Trace (Next Slide)

• After 3 minutes, “Any Questions?”

Verbal Strategic Instructions

Find specific pattern unique to failing research transformer first

THE NOTES ARE IMPORTANT

Then, Find that pattern in live data

Handout Data Packets

Record Return Times

Think-aloud Debriefing

Debriefing/Think-Aloud

Debriefing/Think Aloud

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