Advances in Nano Drugs for Cancer Chemotherapy: Biopharmaceutical Trends and Perspectives and Case Studies Panayiotis P. Constantinides, Ph.D Biopharmaceutical & Drug Delivery Consulting, LLC Gurnee, Illinois, USA ppconstantinides@bpddc.com Keynote Forum 3rd International Conference and Exhibition on Pharmaceutics & Novel Drug Delivery Systems April 8-10, Northbrook, Illinois OUTLINE • Biopharmaceutical Aspects of Anticancer Nano Drugs – – – – Image-guided drug delivery and multifunctional nanoparticles Nanoparticle targeting principles Marketed drug products and in development Formulation development, manufacturing, Toxicity/PK/ADME • Case Studies • A. Parenteral Nano drugs – Nanoemulsions : paclitaxel – Liposomes and polymeric micelles : phospho-Ibuprofen (NME) • B. Oral Nano drugs – SNEDDS : Tamoxifen – Reverse Micelles : Leuprolide • Conclusions and Future Perspectives 4/8/2013 BPDDC LLC www.bpddc.com 2 BIOPHARMACEUTICAL ASPECTS OF ANTICANCER NANODRUGS 4/8/2013 BPDDC LLC www.bpddc.com 3 Non-invasively assess drug site accumulation Monitor and quantify drug release Visualize biodistribution in real time Image-guided Drug Delivery Analyze drug distribution at the target site Predict drug response Evaluate drug efficacy longitudinally Facilitate triggered drug release Combine disease diagnosis and therapy Lammers, T. et al; Mol. Pharmaceutics 7 (6) : 1899-1912 (2010) 4/8/2013 BPDDC LLC www.bpddc.com 4 Morphology and Function of a Multifunctional Nanoparticle R. Heskel, P.P. Constantinides and D. Sun, AAPS NewsMagazine, January 2012 D C +/– E A F B (A) (B) (C) (D) (E) (F) Core: drug, magnetic (MRI), quantum dot (optical imaging) Shell: drug/gene, lipid, polymer (intracellular targeting) Polymeric Stabilizer: osmotic, entropic, steric Biological (“Stealth”) Stabilizer: PEG Surfactant Stabilizer: electrostatic, osmotic Targeting Moiety: antibody, aptamer, ligand 4/8/2013 BPDDC LLC www.bpddc.com 5 Nanodimensions of Drug Delivery Nanoparticles Mattheolabakis, G., Rigas B., and Constantinides, P.P. Nanomedicine (2012) 7: 1577-1590 The true nanorange is narrowly defined as the 1-100 nm particles. Marketed injectable liposomal (DaunoXome®, Doxil®) and albumin-bound nanoparticles (Abraxane®) anticancer drug products, as well as the oral NanoCrystal® drug products (Rapamune®, EMEND®, TriCor® 145, Megace® ES and INVEGA® SUSTENNA®) are within the submicron range (100 – 1000 nm). 4/8/2013 BPDDC LLC www.bpddc.com 6 Drug Targeting Active Passive • Liver and spleen • Receptor- mediated – Immunotargeting • Antigenic sites on pathogens • Infected cells expressing antigenic structures • Tumor-associated antigens – Targeting Ligands • EGF, Transferrin • Folate, RGD • VIP 4/8/2013 – Macrophage uptake • Lysosomal enzyme deficiencies • Size-mediated – EPR effect • pH-mediated – pH-responsive drug carriers • Temperature-mediated – Thermo-responsive drug carriers BPDDC LLC www.bpddc.com 7 Diverse Targeted Nanoparticles in Cancer in Preclinical and Clinical Development • • • • Carbon nanotubes Quantum Dots Nanoparticle-aptamer bioconjugates Lipid-based nanocarriers – Liposomes, nanoemulsions, micelles, solid lipid nanoparticles and nanosuspensions • Anti-angiogenic molecules in NPs • Brain-targeted NPs • Polymeric micelles • Polymer-drug conjugates and immunoconjugates • Combination of NPs with other physical and diagnostic methods – radiotherapy, photodynamic therapy and ultrasound – nanoshells and paramagnetic NPs 4/8/2013 BPDDC LLC www.bpddc.com 8 Nanoparticle Characterization : NCL/NCI Assay Cascade http://ncl.cancer.gov/assay_cascade.asp In Vitro: Physicochemical: –Pharmacology –Size and Shape –Blood contact –Composition properties –Molecular weight –Immune cell function –Surface chemistry –Cytotoxicity –Identity –Mechanistic –Purity toxicology –Stability –Sterility –Solubility In Vivo: –ADME –Safety –Efficacy Formulation and Process Considerations • Lessons learned from the marketed nanoparticle drug products (100 - 1000 nm) that can be applied to the 1-100 nm particles - what is truly new knowledge? – New processing equipment and characterization methods – No reference standards and specifications are available • Need to develop and validate suitable methods and set meaningful controls and drug product specifications – establish reference standards for 1-100 nm nanoparticles • Scale up and manufacturing challenges with acceptable shelf-life of complex multifunctional nanoparticulate systems 4/8/2013 BPDDC LLC www.bpddc.com 10 Nanoparticle Manufacturing Methods Homogenization Top-Down BULK Energy Milling Cryogenic Approaches • Super-Critical Fluid Technologies • Spray Freezing into Liquid • Ultra-rapid Freezing 4/8/2013 Bottom-Up NANOPARTICLES Growth Precipitation Emulsion-Diffusion SOLUTION BPDDC LLC www.bpddc.com 11 Nanotoxicity : Why the Concern? • Unusual physicochemical properties attributable to : – Small size (surface area, size distribution) • Particle Toxicity Rank (in general): (+) > (-) > (0) (net charge) – Chemical composition (e.g., purity, crystallinity, electronic properties) – Surface structure (e.g., surface reactivity, surface groups, inorganic or organic coatings) – Solubility, shape and aggregation • Opportunities for increased uptake and interaction with biological tissues relative to bulk materials • Need to establish nanotoxicity guidelines • No specific regulations at the present time – June 9, 2011 FDA Draft Guidance on regulated products involve Nanotech applications 4/8/2013 BPDDC LLC www.bpddc.com 12 NP Toxicity on Human Lung Cancer A 549 Cells Choi, S.J. et al; J. Inorg. Biochem. 103: 463-471 (2006) Layered Metal Hydroxides (hydrotalcite-type anionic clays) 2 x 104 cells were exposed to NPs (250 and 500 µg/ml) for 72 hrs and then apoptotic cells were measured by annexin V-FITC (green) binging assay 4/8/2013 BPDDC LLC www.bpddc.com 13 Nanoparticle Pharmacokinetics • Fate of particles upon administration – Are all nanoparticles taken up by cells and cross anatomical barriers ? – What is their fate after cell uptake? • Drug absorption, distribution, metabolism and elimination (ADME): – How is affected by size, surface composition and charge of the particles? • Biopharmaceutical and pharmacokinetic data: – How to use it to optimize quality and performance of nanoparticles? 4/8/2013 BPDDC LLC www.bpddc.com 14 Nanomaterial and Nanoparticle ADME Findings Riviere, J. E. Wiley Wires/Nanomed, Vol 1. 26-34 (2009) • Most nanomaterials (NMs) accumulate in the liver – Depending on size and charge, can also accumulate in kidney and other tissues • Nanoparticles (NPs) with hydrodynamic radii < 5 - 6 nm may be eliminated from the kidney • All classes of NPs have extensive tissue retention – Carbon based materials and quantum dots - toxicological implications • State of NMs once deposited in tissue largely unknown • Comparisons within and across complex NMs difficult 4/8/2013 BPDDC LLC www.bpddc.com 15 PARENTERAL NANO DRUGS CASE STUDIES 4/8/2013 BPDDC LLC www.bpddc.com 16 Nanoemulsion Stability : TOCOSOL-Paclitaxel Constantinides, P.P. et. al., Pharm. Res. 17, 175-182, 2000 TOCOSOL Paclitaxel Loading : 9 mg/ml Oil (Vitamin E) 140 Volum e Distribution: Relative Volume 99% Cumulative Distribution (nm) Mean Droplet Diameter or 160 120 100 [D ] m e a n 4°C 100 80 [D ] m e a n 25°C 62 nm 60 40 [D ] 9 9 % 4°C 20 0 10 100 1000 [D ] 9 9 % 25°C Particle Size (nm ) 80 60 Tocophilic Drug (Paclitaxel) Surfactants (TPGS, P407) 40 0 5 10 15 20 25 30 O T im e (m o n th s) O AcO R NH O OH 10 6 3' Paclitaxel potency and levels of degradants were within specifications throughout the stability study 1' O 13 BPDDC LLC www.bpddc.com 4 1 OH HO R= C6H5, MW = 853 Solubility < 50 µg/ml 4/8/2013 15 O OAc O 17 O Paclitaxel in Blood and Tumor Tissue P.P. Constantinides, A. Tustian and D.R. Kessler, Adv. Drug Del. Rev. 56 (2004) 1243-1255 Single dose administration of 10 mg/kg to B16 MM-bearing mice Blood Tumor TOCOSOL Paclitaxel Taxol® TOCOSOL Paclitaxel Taxol® 8000 AUCTocosol-P = 2.2 AUC Concentration (ng/g) Concentration (ng/mL) 10000 8000 6000 4000 Taxol 6000 4000 2000 2000 0 0 0 10 20 30 40 0 10 20 30 40 Time (hr) Time (hr) Enhanced TOCOSOL nanoemulsion uptake by tumors due to EPR effect 4/8/2013 BPDDC LLC www.bpddc.com 18 Ibuprofen vs Phospho-Ibuprofen (MDC-917) : Physical Properties and Cytotoxicity (Nie, T. et al; (2011) British J. Pharmacol.) MDC : Medicon Pharmaceuticals PEO-b-PLA diblock copolymer Soy PC + DSPE-PEG OH O Ibuprofen 209 ± 16 nm O O O O P P-I OCH2CH3 OCH2CH3 -15.5 ± 2.6 mV Phospho-Ibuprofen Partition coefficient (log P) IC50, µM, range (HT29,HCT116, SW480 colon cancer cell lines) Cell uptake, nmol/mg protein 4/8/2013 78 ± 8 nm ; -6.2 ± 0.6 mV Ibuprofen Phosphoibuprofen 3.75 5.43 748-1,554 28-104 0.1 18 BPDDC LLC www.bpddc.com LIPOSOMES 200 nm MICELLES 50 nm 19 In Vitro Cytotoxicity of P-I (MDC-917) Against Colon Cancer Cell Lines (Nie, T. et al; (2011) British J. Pharmacol.) A. Empty Nanocarriers B. Nanocarrier-drug vs Free Drug P-I Micellar P-I Liposomal P-I 200 B IC50, µM 24- hr 150 100 50 0 SW480 4/8/2013 BPDDC LLC www.bpddc.com HCT116 HT-29 20 Antitumor Activity of Liposomal P-I (MDC-917) in Human Colon Cancer (SW 840)-Bearing Mice (Nie, T. et al; (2011) British J. Pharmacol.) 0.8 Dose : 100 mg/kg/day i.p. Control # Tumor Volume, mm3 P-I # * (Mean ± SEM, n=20) # # Tumor weight, g 600 Liposomal P-I 400 200 0.6 0.4 # # 0.2 0 0 5 10 15 20 25 Treatment, days 0.0 Vehicle control 4/8/2013 BPDDC LLC www.bpddc.com P-I Liposomal P-I 21 ORAL NANO DRUGS CASE STUDIES 4/8/2013 BPDDC LLC www.bpddc.com 22 Tamoxifen Citrate VAN Life Sciences Pvt Ltd, www.van.in Log PO/W = 3.7, pH 7.0 BCS IV Molecule • Oral anti-estrogen for breast cancer treatment • Available as a Tablet and Oral Solution in a daily dose 10-20 mg; chronic therapy (3-5 yrs) • Hepatotoxicity is a major toxicity with TMX-Citrate therapy • Poor oral bioavailability (20-30%); large inter-subject variability • Intestinal P-gp substrate; First-pass metabolism (CYP34A) • Use of CYP34A inhibitors improves bioavailability • Use of lipid-based systems (SNEDDS, SLN/NLC) to improve the oral BA of TMX 4/8/2013 BPDDC LLC www.bpddc.com 23 Pharmacokinetics of Tamoxifen in Fasted Rats VAV Life Sciences, Pvt, Ltd, www.vav.in Formulation Cmax (ng/ml) Tmax (h) AUC0-∞(ng/ml-h) t1/2 (h) TMX-SNEDDS 680.12±55.54 2.0 9873.031 6.58 TMX citrate solution Commercial formulation 275.54±25.34 2.0 2628.71 4.77 TMX base 75.33±12.34 4.0 1100.31 11.59 1 4-fold bioavailability enhancement compared to TMX-citrate and 9-fold enhancement compared to TMX free base (TMX Dose : 10 mg/kg) Formulation is physically and chemically stable at room temperature for at least 6 months; Formulation is stable in simulated GI fluids for 8 hr. 4/8/2013 BPDDC LLC www.bpddc.com 24 Antitumor Efficacy in DMBA-Induced Breast-Tumor Bearing Rats % Tumor Volume VAV Life Sciences, Pvt, Ltd, www. vav.in 3 mg/kg every 3 days for 30 days 700 Control 600 Tamoxifen citrate a*** Tamoxifen SMEDDS SEDDS 500 400 **p< 0.01; *** p< 0.001 300 Mean ± SD, n=5 b*** a** 200 100 0 0 5 10 15 20 25 30 35 Days 4/8/2013 BPDDC LLC www.bpddc.com 25 Effect of Oral Tamoxifen on Liver Toxicity Markers VAV Life Sciences, Pvt, Ltd, www.vav.in (A) 80 a* 70 60 AST (IU/L) (B) b* 50 40 30 20 10 Control a*** 70 b*** 60 ALT (IU/L) 80 50 40 30 20 10 0 Tmx-Citrate 0 Control Tmx Citrate Tmx SEDDS Control Tmx Citrate Tmx SEDDS hepato-toxicity markers (mean ± SD, n=6) of rats treated with 3 mg/kg every 3 days for 30 days Lipid Peroxidation (MDA) nm/mg of protein 70 (C) 60 a*** 50 Parenchymal degeneration, lymphocyte infiltration, and cell apoptosis b*** 40 Tmx-SNEDDS 30 20 10 0 Control Tmx Citrate Tmx SEDDS AST : Aspartate Transaminase ALT : Alanine Transaminase 4/8/2013 Liver histopathology after 30-day treatment BPDDC LLC www.bpddc.com 26 Peroral Absorption of Leuprolide in Dogs in EC HGCs Constantinides P.P. et al. 2002 AAPS Meeting and Exposition, Toronto, Canada Formulation n Dose mg/k g LPM EC (2X) 5 2.09 31277.2 ± 9413 199.2 ± 78.5 11.6 ± 3.7 LPM EC (4X) 6 1.04 16158.7 ± 3093 117.9 ± 20.3 11.4 ± 2.2 LPM EC (2X) 6 0.35 8563 ± 1535 81.5 ± 16.8 16.6 ± 3.4 LPM EC (2X) 3 0.35 6208 ± 2311 68.3 ± 24.4 13.8 ± 5.1 LPM EC (4X) 3 0.35 7488.3 ± 2609 39.2 ± 15.0 16.6 ± 5.8 AUC (min*ng/ml) Cmax (ng/ml) Bioavailability (mean SEM) 400 EC : Enteric Coated; X is the number of layers of coating applied: HGC : Hard Gelatin Capsule (LiCaps®) Oral (i.d.) BA of Leurpolide from solution = 2.2 ± 0.2 (n=4) Leuprolide Plasma Concentration (ng/ml, mean ± SEM) 350 300 250 200 Reverse Micelle 150 2.09 1.04 0.35 0.35 0.35 100 50 mg/kg mg/kg mg/kg mg/kg mg/kg EC EC EC EC EC (2X) (4X) (2X) (2X) (4X) Solubility in 0.1 M acetate buffer pH 5.1 > 30 mg/ml Intestinal permeability: very low Leuprolide (LHRH analogue, MW = 1209) p-Glu-His-Trp-SerTyr-D-Leu-Leu-ArgPro-NHC2H5 • • Prostate Cancer • Precocious Puberty Endometriosis 0 0 100 200 300 400 500 600 Time (min) 4/8/2013 BPDDC LLC www.bpddc.com 27 Conclusions and Future Perspectives • There have been significant and promising advances in drug delivery NPs in cancer drug delivery and targeting. • The most promising systems/approaches are those that combine disease diagnosis with therapy (Nanotheranostics). – Formulation development and manufacturing challenges • Better understanding of the ADMET and PK of NPs is critical to their progress from bench to clinic and commercialization • Toxicity is dependent on the nature and composition of NPs – In general, inorganic NPs are more toxic than organic ones – Need to establish nanotoxicity guidelines • Expanded use of parenteral and oral lipidic and/or polymeric nanoparticles in cancer drug delivery for both poorly soluble and water-soluble molecules/macromolecules. 4/8/2013 BPDDC LLC www.bpddc.com 28 Acknowledgements • Nanoemulsions : TOCOSOL-Paclitaxel – Karl Lambert, Alex Tustian, Dean Kessler, former R&D associates at SONUS Pharmaceuticals • Liposomes/Polymeric Micelles : Phospho-Ibuprofen – Collaboration with Dr. Basil Rigas and laboratory staff, Stony Brook University, Medical School, Division of Cancer Prevention and Medicon Pharmaceuticals • LPM™ (Reverse Micelles) : Leuprolide (DOR Biopharma) – Andy Jang, Likan Liang, Dave Fast, Liangxiu He, former R&D associates at DOR Biopharma • Tamoxifen-SNEDDS – Arun Kedia, General Manager of VAV Life Sciences Pvt, Ltd, Mumbai, INDIA, a partnering company 4/8/2013 BPDDC LLC www.bpddc.com 29 ENABLED ANTICANCER DRUG PRODUCTS THANK YOU ! LIPIDS/POLYMERS ORGANIC/INORGANIC MATERIALS 4/8/2013 BPDDC LLC www.bpddc.com FUNCTIONAL NANOPARTICLES 30