Delivery performance SD Enhancement components Delivery performance SD Bensberg GmbH Delivery performance SD Bensberg GmbH Range Bensberg components Application EDI DELINS Deadline split EDI ESA (External Service Agent) Orders / MAIS Credit memo procedure Payment advice Supplier evaluation MM Internal delivery performance PP Delivery performance SD Requirements analysis MD04 Open quantities Delivery performance SD Bensberg GmbH Chain Logistic chain Supplier evaluation MM MM = Material Management PP = Production & Planning SD = Sales & Delivery Internal delivery performance PP Delivery performance SD Delivery performance SD Welcome Welcome! Welcome to the presentation of our enhancement component Delivery Performance SD Bensberg GmbH Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time/Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD GI-items Evaluation of *GI-items according to Time /Quantity) Starting point: Goods issue posting in SAP-R/3 Saving of environment data upon the goods issue Asynchronous evaluation According to VDA 5001 and percent Evaluation of Delivery performance and Service grade flexible setting options of evaluation parameters e.g. according to Customer, Ship-to party, Plant, MRP group... Tolerances for Deadline and Quantity Treatment of Under- and Overdeliveries Special treatment of delivery schedules Smoothing * GI = Goods Issue Bensberg GmbH Delivery performance SD Bensberg GmbH GI-items Evaluation according to VDA The evaluation of delivery performance is based on (part of) the VDA-standard norm 5001 in consideration of the evaluation parameters Mutual evaluation of time and quantity: Sales document 29.3. 10.4. 100 100 Delivery 29.3. 120 Assignment of delivered quantity to open quantity 29.3. 10.4. 100 20 in time 7 days too early Determination of the VDA-key figure for each supplied schedule line in consideration of the proportional quantity and the time difference Delivery performance SD Bensberg GmbH GI-items Evaluation according to VDA / Percent General rule : the higher the VDA-key figure of a delivery item, the worse is the delivery performance Conversion of the VDA-key figure into percent according to the following formula: % = 100 - ( n * VDA-key figure ) n = Conversion factor, the higher the earlier 0% is achieved (Standard = 2) Example: VDA-key figure of 4 100 - ( 2 * 4 ) = 92% Additional special procedure in case of % for separate evaluation of delivery performance and quantity reliability with limit values Delivery performance SD Bensberg GmbH GI-items Evaluation of GI*-items according to time and quantity GI-posting in SAP-R/3 Order/ Scheduling agreement Delivery Assignment delivery quantity and time Goods issue (GI) *GI = Goods Issue Delivery performance SD Bensberg GmbH GI-items Evaluation of GI*-items according to Time and Quantity Data extraction and evaluation Repeat-Job GIPosting Evaluation GI acc. to time/quantity Analysis programs Data export Database tables Delivery Order / SA real time Update task extracts all relevant data Basis data Evaluation parameters Evaluation results Advantage: good performance, Repeatability of the evaluation *GI = Goods Issue Delivery performance SD Bensberg GmbH GI-items Evaluation of GI-items according to time / quantity Starting point: Goods issue posting in SAP-R/3 Saving of environment data upon the goods issue Asynchronous evaluation according to VDA 5001 and percent Evaluation of delivery performance and service grade flexible setting options of evaluation parameters e.g. according to customer, ship-to party, plant, MRP group... Tolerances for deadline and quantity Treatment of Under- and Overdeliveries special treatment of delivery schedules Smoothing Delivery performance SD Bensberg GmbH GI-items Delivery schedule treatment (scheduled) Sold-to party Supplier Ship-to party Evaluation Monday: Delivery schedule: Thursday 100 pieces. changed on Wednesday: Delivery schedule: Friday 80 pieces. Delivery Warenausgang: Goods issue: Donnerstag 100 St. Thursday 100 pieces acc. to 1. DS: reliable due to change: reliable Delivery performance SD Bensberg GmbH GI-items Delivery schedule treatment (scheduled) Time window DS 1 DS 2 DS 3 DS 4 DS 5 Monday Wednesday DS =Deliver Schedule Goods issue Thursday Punishment avoided due to: parallel evaluation of a delivery schedule at the moment of the creation of the delivery and of the delivery schedule at moment of the goods issue consideration of the most favorable delivery schedule VDA VDA 0 2,00 used delivery schedule Delivery performance SD Bensberg GmbH GI-items Evaluation of GI-items according to time / quantity Starting point: Goods issue posting in SAP-R/3 Saving of environment data upon the goods issue Asynchronous evaluation according to VDA 5001 and percent Evaluation of delivery performance and service grade flexible setting options of evaluation parameters e.g. according to customer, ship-to party, plant, MRP group... Tolerances for deadline and quantity Treatment of Under- and Overdeliveries special treatment of delivery schedules Smoothing Delivery performance SD Bensberg GmbH GI-items Smoothing Offsetting of quantity deviations in definable time windows (Number of days) Time window Schedule line Monday 100 pieces Goods issue Monday 120 pieces Punishment due to overdelivery Tuesday 100 pieces Goods issue Tuesday 80 pieces Punishment due to underdelivery Smoothing Goods issue 200 pieces reliable in respect to time and quantity Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Bensberg GmbH Backlog Evaluation of backlogs Determination of backlogs at a defined point of time: Schedule lines of orders and scheduling agreements with schedule line date < or >= current date leads to complete backlog view Evaluation as 'normal' GI backlog evaluations at regular intervals (optimal: daily) show clearly a dynamic deterioration Histories of complete backlog views (planned) Consideration of backlog evaluations in the analyses is selectable Delivery performance SD Bensberg GmbH Backlog Evaluation of backlogs Data extraction and evaluation Analysis programs Repeat-Job Backlog collector Evaluation of backlog acc. to time/quantity Data export Database tables Order / SA* Basis data Evaluation parameters Complete backlog view *SA = Scheduling Agreement Evaluation results Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Manual Manual evaluations Manual evaluations free evaluation without goods issue e.g. external data posting by means of function modules customer-specific solutions for the transfer of evaluations consideration of manual evaluations in the analyses is selectable Bensberg GmbH Delivery performance SD Manual Manual entry of evaluations Data entry and evaluation 'Manual' evaluation Analysis programs Data export Basis data Evaluation parameters Evaluation results Bensberg GmbH Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD ESA Consignment stock (ESA)* Evaluations of deliveries in the ESA-environment ESA-shipments ESA-consignment issues (with additional 100% - agreement) can be activated according to sold-to party or ship-to party etc. Indication of ESA-deliveries on the interface *ESA = External Service Agent Bensberg GmbH Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD PPM Evaluation of defective parts in PPM (Parts per Million) Defective parts * 1.000.000 / total quantity Control is based on the quality notification for the delivery Result as PPM-figure (also according to unit) and in % PPM-analysis with monitoring of target agreements Bensberg GmbH Delivery performance SD Bensberg GmbH PPM Evaluation of defective parts in PPM (Parts per Million) Calculation of the PPM-figure for each movement (delivery/return shipment) ( Defective parts * 1.000.000 / Total parts at a determined point of time ) Delivery Return shipment Date Quantity PPM-figure Achieved % of target agreement Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Bensberg GmbH Service Service criteria Evaluation according to arbitrary criteria (also subjective aspects), as e.g. certification, friendliness, flexibility etc. up to 20 arbitrary service criteria with weighting for each delivery, each customer and each plant Individual evaluations and permanent evaluations Independent key figure in % Posting by means of transaction or function module (open interface) with maintenance dialogue Bensberg function module for VMI Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Bensberg GmbH Total Total evaluation A, B, C - Classification Total evaluation in % e.g. Weighting 5 e.g. Weighting 2 e.g. Weighting 3 A, B, C A, B, C A, B, C Delivery performance in % PPM in % Service in % Standard classification: A-classification, if >= 90% B-classification, if >= 75% C-classification, if <= 75% Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Analysis Analysis Individual analysis of each goods issue item with complete basis of evaluation Analysis according to sold-to party/ship-to party and month (cross table) Analysis according to time and quantity Ranking (Top 10) Bensberg GmbH Delivery performance SD Individual analysis Bensberg GmbH Delivery performance SD Individual analysis Setting of the selection and sort criterion Bensberg GmbH Delivery performance SD Bensberg GmbH Individual analysis Total evaluation according to Sort key (in this case: customer) within the selected period next Sort key items involved Delivery performance SD Bensberg GmbH Individual analysis Total evaluation (as before) with individual evaluation of the items involved Evaluation basis + Overdeliveries Delivery items - Underdeliveries Involved backlog and manual items appear subsequent to the delivery items with colored indication Delivery + Material are interactive (Hyperlinks branch to SAP-Standard) Delivery performance SD Bensberg GmbH Individual analysis Evaluation basis according to settings Delivery Schedule line too early Evaluation Check of basis of evaluation Evaluation parameter Delivery performance SD Individual analysis Schedule line at the moment of the GI-posting (basis deadlines) Bensberg GmbH Delivery performance SD Individual analysis Evaluation parameters of a delivery item Bensberg GmbH Delivery performance SD Bensberg GmbH Individual analysis Comments and Alteration of the evaluation Fields displaying the evaluation figure are interactive Lightning sign indicates a manual alteration of the evaluation figure Leaf sign indicates a stored comment for this item Delivery performance SD Individual analysis Comments and Alteration of the evaluation Manually altered key figure and reason for Entered comment Bensberg GmbH Delivery performance SD Bensberg GmbH Individual analysis Total evaluation with individual evaluation of the items involved Download / Excel Filter Graphics Sort keys Remarks Alterations Hyperlinks User profile Application help ALV-analysis Delivery item and material are interactive (Hyperlinks) Delivery performance SD Individual analysis Individual analysis as ALV Bensberg GmbH Delivery performance SD Bensberg GmbH Individual analysis Smoothing Offsetting of quantity deviations in definable time windows (number/days) Smoothing Delivery performance SD Bensberg GmbH Individual analysis Smoothing Offsetting of quantity deviations in definable time windows (number/days) Window Deliveries Total quantity Delivery performance SD Global analysis Bensberg GmbH Delivery performance SD Global analysis 'Cross table': Analysis per calendar year und customer (Distribution on months) Setting of the selection and sort criterion planned: Distribution on weeks, on weeks; rolling months (12) and weeks (52) Start Bensberg GmbH Delivery performance SD Bensberg GmbH Global analysis 'Cross table': Analysis per calendar year and sold-to party (monthly distribution, percent) Target: provide information for the management in respect to development and ranking of the suppliers Sort according to Sold-to party or %-evaluation (Top 10) Goods issues Percent evaluation next contextdependent individual analysis blank = no GI Delivery performance SD Bensberg GmbH Global analysis Individual analysis started from the cross table items involved Delivery performance SD Analysis according to quantity and time Bensberg GmbH Delivery performance SD Analysis according to quantity and time Analysis according to quantity and time Target: Presentation of quantity and time deviations Over-/Underdeliveries either in % or by quantity unit If the quantity entered here is reached the background of the field will be displayed colored (yellow, red) Bensberg GmbH Delivery performance SD Bensberg GmbH Analysis according to quantity and time Analysis quantity Additional breakdown + evaluation according to material individual analysis Delivery performance SD Analysis according to quantity and time Analysis Time The sum of the schedule lines may exceed the sum of the GIs Bensberg GmbH Delivery performance SD Analysis according to quantity and time Analysis Times with breakdown Order / SA (orange) Delivery item (blue) Bensberg GmbH Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Rescheduling Modification of the data pool Rescheduling function offering the possibility of indicating one/several substitute deadline(s) and distributing the quantity Possibility of revaluation of already evaluated items with changed evaluation parameters Subsequent evaluation of orders and scheduling agreements Bensberg GmbH Delivery performance SD Rescheduling Agreement on new deadline with distribution a further modification is possible Bensberg GmbH Delivery performance SD Rescheduling Rescheduling on the analysis screen red shaded = interactive Display of scheduling information Bensberg GmbH Delivery performance SD Bensberg GmbH Overview Evaluation Delivery items Backlog Manual evaluations Consignment *1(ESA) Defective parts PPM Service criteria Total evaluations according to Time / Quantity and with *2VDA -key figures Delivery performance + Service grade Data pool with basic data and evaluation results Analysis: - Menu-controlled - Hyperlinks - Filter, Download, Profile, etc. *1 ESA = External Service Agent *2 VDA = German Association of the Automotive Industry Alteration options: - Rescheduling - Revaluation - Evaluation of Legacy data Data export to external systems as e.g. SAP-BW Delivery performance SD Data export Data export for external systems as e.g. SAP-BW Provision of all analysis results in a separate extract transfer table for each evaluated position one data record (Master data, Evaluation data with Timestamp) Timestamps for the topicality comparison Data extract report: Verification, if new evaluations or modifications of evaluations are available Saving of extract data with new Timestamp in extract tables Download or direct access List function Bensberg GmbH Delivery performance SD Bensberg GmbH Data export Data export for external systems as e.g. SAP-BW Overview Evaluation data: Tables Bensberg Master data: Tables SAP Repeat-Job Extract report with modification check Table 'Extract' List SAP-BW with Timestamp Download / Excel Delivery performance SD Preview Future enhancements Alarm system with notification (internal SAP-Mail with analysis based on limit values) Analysis according to sold-to party/ship-to party and material with all key figures of a period Form Bensberg GmbH Delivery performance SD Embedding Embedding of the Bensberg components in the SAP R/3 Add-on to R/3 Programmed in "ABAP" (Advanced Business and Application Programming) own name range, assigned by SAP (/BEE/) thus, no intervention in R/3, but access on R/3-data executable under R/3-Releases 4.0 - 4.7 with or without Automotive automatic generation by SAP-Standard transport available language versions: D, E, F, ES Bensberg GmbH Delivery performance SD Contact We thank very much you for time and interest. In case you still have questions and/or need further information please contact us. Bensberg Unternehmensberatung GmbH Posthof 2 D-53783 Eitorf Germany Telefon: 0049 (0) 2243 83822 Fax: 0049 (0) 2243 80502 www.bensberg.de info@bensberg.de Bensberg GmbH