Ground Test in Aircraft Development Program Martin (Heesuck) Jung, P.Eng. Test Engineer, BAEX, Core Eng. Bombardier Aerospace Ground Test in Aircraft Development Program McGill University 22-Sept-12 Black Eagles in England Video from youtube http://www.youtube.com/watch?v=Nz8BOcfpReU T-50(Golden Eagle) : The first supersonic advanced jet trainer developed in South Korea Developed with Lockheed Martin (U.S.) The tenth country to make superjet airframe Milestone for self-defense program in ROKAF KT-1 > T-50 > Advanced Tactical Aircraft Ground Test in Aircraft Development Program McGill University 22-Sept-12 Aircraft Development Program Requirements Analysis Concept Design Preliminary Design Detail Design Certification (Ground test & Flight Test) Production Ground Test in Aircraft Development Program McGill University 22-Sept-12 What is Certification Certification Body (Air Forces, FAA, TC, EASA and etc) Purpose – not only in airplane but also out of airplane (example, 9.11 USA, RC Airplane hurt a lady in Han river, RC in Jail when president visit(?)) Aircraft manufacturer should provide airworthiness proof by tests, simulation and others. – Type Certification will be issued after completion of certification (ex, Landing Gear) Ground Test in Aircraft Development Program McGill University 22-Sept-12 A typical aircraft development program for one type aircraft (Supplement Type Certification if there is variation) 4 Flight Test Aircrafts 1 Static Test Aircraft 1 Fatigue Test Aircraft Ground Test in Aircraft Development Program McGill University 22-Sept-12 Source : Full-Scale Fatigue Testing of Components and Structures Edited by K.J.Marsh Butterworths & Co. (Publishers) Ltd, 1988 Ground Test in Aircraft Development Program McGill University 22-Sept-12 Compare T-50 and D-jet A. T-50 (A-50) B. D-Jet Military Jet Trainer/Fighter Civilian light aircraft Similar to F-16 First Fight : 18 April 2006 First Flight:20 August 2002 35.1(L)X37.6(W)X11.7(H) ft 42.7(L)X30.1(W)X15.8(H)ft Max.Speed:315knots Max.Speed: Mach 1.5 (362.5mph, 583km/h) +8G ~ -3G Service Ceiling: 25000feet(5.5psi) Expected life : 25 Years Service Ceiling : 48000 feet no reverse thrust,speed brake at landing Ground Test in Aircraft Development Program McGill University 22-Sept-12 Organization of Test Group Flight Test Group (sub group omitted) Ground Test Group System test team Dynamic Tests, LRU tests and so on Structural test team Full scale static test/fatigue test Sub-component & MISC tests (smoke detector in laboratory) Coupon Tests Ground Test in Aircraft Development Program McGill University 22-Sept-12 Video Bombardier Cseries Complete Aircraft Static Test (CAST) http://www.youtube.com/watch?v=xCSTYWixm9I Boeing 777 wing static test http://www.youtube.com/watch?v=Ai2HmvAXcU0 Ground Test in Aircraft Development Program McGill University 22-Sept-12 Korean Aerospace Industry Structural Test lab website (brochure) http://testlab.koreaaero.com/struct/main/ brochure.swf Ground Test in Aircraft Development Program McGill University 22-Sept-12 Introduction of Bombardier Engineering groups (I) ACOU Acoustics APDP Advanced Product Development AERO Aerodynamics / Flight Performance ASIL Airframe, Structural, System, Installation, and Engineering Liaison AVIO Avionics AWOR Airworthiness CMAN Configuration Management EEDA Electronic Equipment Design Assurance Ground Test in Aircraft Development Program McGill University 22-Sept-12 Introduction of Bombardier Engineering groups (II) ELEC Electrical EMCS Electro-Magnetic Compatibility EXGT Experimental and Ground Test FLTC Flight Controls FTAS Flight Test Aircraft Support FTCE Flight Test Center Engineering FTCP Flight Test Center Project FTIN Flight Test Instrumentation FTOP Flight Test Operations FUEL Fuel HFAC Human Factors HYDR Hydraulics Ground Test in Aircraft Development Program McGill University 22-Sept-12 Introduction of Bombardier Engineering groups (III) INTR Interiors LDGM Landing Gear / Mechanical LOAD Loads and Dynamics MTLP Materials and Processes NOME Nomenclature PNEU Pneumatics PPLT Power Plant PROJ Project Planning and Control QUAL Quality Assurance RMAS Reliability, Maintainability, and Safety SENG Service Engineering SSIM System Simulation STDS Engineering Standards STRE Stress and Fatigue SYST Systems THER Thermodynamics MASS Mass Properties WIRE Wire Harness Ground Test in Aircraft Development Program McGill University 22-Sept-12 Thank you Q&A