Logistics: 21st Century Competitive Advantage How good are you? Harry Drajpuch Executive Vice President & General Manager USCO Logistics USCO Logistics Overview Business unit of Kuehne & Nagel International AG Leading provider of supply-chain solutions 35 years’ experience Manage 15M sf in 70+ facilities Process 1.9M lines monthly Integration with 75+ client enterprise systems Partner to 36 of top 100 global companies* USCO Corporate Hamden, CT *BusinessWeek Global 1000, 7/9/01 Distribution Center Reno, NV KN Corporate Schindellegi, Switzerland Page 3 KN Global Reach Pacific Rim KN Global Contract Logistics Reach Locations: Logistics Space: Employees: 70 15 M sq ft 3,000 Locations: Logistics Space: Employees: Locations: 150 15 M sq ft 3,600 Locations: Logistics Space: Employees: 100 10 M sq ft 3,100 320 Logistics Space: 40 M sq ft Employees: 9,700 Global reach & local know-how Page 4 USCO Core Services Integrated Supply Chain Management Solutions Information Logistics Warehousing Solutions Transportation Management Order Management • Dedicated & shared • Delivery solutions • Online order placement • Kuehne & Nagel • Flexible & scalable • Non-asset based • Largest NA network of distribution centers • Optimized service & savings • Fulfillment & call-center services • 180 multi-client DCs in 90 countries • Supply chain visibility 010010110011100 • Lead logistics service provider • Information driven 8G Global Logistics • Collaboration & visibility Page 5 North American Network Edmonton Calgary, Alberta Winnipeg Dorval, Quebec Portland OR Montreal, Quebec Ottawa, Ontario Franklin MA Shakopee MN Toronto Port Clinton OH Jersey City NJ Allentown Sheffield OH Chicago IL Reno NV Denver CO Hayward CA Ventura CA Independence, MO Lenexa KS Gaithersburg MD Bridgeport NJ Joppa MD Baltimore MD Louisville KY Durham NC Zebulon NC Nashville TN Ontario CA Memphis TN Cerritos CA Charlotte NC Atlanta GA Dallas TX Lewisville TX Lakeland FL Miami FL Monterrey Shared Distribution Centers Guadalajara Mexico City Dedicated Distribution Centers Page 6 Industries & Customers Integrated Supply Chain Management Solutions High Tech Healthcare / Pharmaceuticals Page 7 Retail Consumer / Industrial Impact of Companies Like USCO Link world’s businesses & people through globalization Connect North America Reduce economy-wide inventory Lower business-cycle risks While information technology makes global & national linkages virtually possible -companies like USCO make them physically possible. Page 8 Brush-Fire Management Typical focus is on daily operating problems, sales & marketing promotions, & service issues, etc. How often do you review logistics functions? • What’s overall impact & interaction with rest of business? Does logistics function: • Respond directly to present & future needs? • Support primary business mission? • Drive most cost-effective & customer-service support? How can you find out? Page 9 Recommendation Conduct a self analysis of your logistics strategy • Focus on what your logistics activities should be doing to support your business • Consider the following 7 key areas Page 10 Logistics Strategy – Self-Analysis Company Markets • Have you moved into new markets? • Has there been shift in customer shipments? (I.e., wholesalers, distributors, retailers, etc.) Company Products • Have you added or deleted product lines? Customer Service • Has representative customer survey indicated service problems? • Have there been any systems or order processing changes that have affected order cycles? Page 11 Logistics Strategy – Self-Analysis Logistics Operations • Have labor or facility costs resulted in changes to location or operations? • Have type, quality or size of product packaging changed? • Have you reached capacity in existing distribution facilities? Transportation Operations • Has the profile of product shipments changed? (i.e., UPS, full truckload, less-than-truckload) • Do you move inbound & outbound products across common shipping lanes? Page 12 Logistics Strategy – Self-Analysis Product Operations • Have you changed or introduced new source points for products? • Has product capacity changed at existing production locations? Other • Have distribution & transportation costs increased as percent of sales? • Have there been internal structural changes? Page 13 Assembling the Jigsaw Puzzle Order Management e-Logistics Portals + TMS EAI Int’l trade & compliance 3PL LLP Global in-transit visibility Event management Supply chain collaboration e-Fulfillment All freight – All modes – All over the world Internet ASP Warehouse management Transportation planning & management Customer relationship management Merge-in-transit, diversions ERP Private vs. public exchanges Single command &control center Page 14 Develop In-house? Outsource? Significant investment & development required to support evolving supply chain. Best source of your $? Real-time logistics management capabilities Predictable, reliable & rapid transport Integrated logistics network Scaleable, Variable-cost infrastructure Common (global) processes Page 15 Why Outsource? Manufacturers are now embracing third-party logistics providers (3PLs) • Alternative to running their own distribution operations 3PLs have been providing distribution operations to companies for years • Most have roots in transportation, warehousing or freight forwarding Providing 3PL logistics services a $56B industry* • Increasingly seen as distribution option by companies in range of industries * Armstrong & Associates “Logistics Management & Distribution Report” 7/02 Page 16 3PL Benefits Although not right answer for every company, where it’s “right” it can provide cost, service & strategic benefits Cost •Lower cost warehousing (scale economies) •Lower cost transportation •Flexibility — pay for what you use •Network optimization — wring costs out of all supplychain links Service •Quicker delivery •Increased geographic reach — closer to customer or manufacturing site •Access to leading-edge information technology •Customization to specific needs •Specialized services at lower cost Page 17 Strategic •Allows management to focus on core business •Rapid ramp-up (and rampdown) capability •Minimizes company assets tied up in non-core operations •“Best of Breed” applications can provide competitive advantages 3PL Usage Rates Growing Percent Using or Considering 3PLs 100.0% 80.0% 68.8% 70.4% 80.0% 84.3% 60.7% 67.9% 60.0% 40.0% 20.0% 0.0% Auto Chemical Computer Consumer Medical “What’s ahead for 3PLs?” Modern Materials Handling, 4/01 Page 18 Retail Evolutionary Cycles Continuing • Greater Functional Integration • Boarder Operational Autonomy Business Process Management Client Client Client LLP 1990s-2000s LLP 3PL Provider IT Service Provider Outsourcing 1980s-1990s In-sourcing 1970s-1980s 3PL Provider Client Client Internal Logistics Operations Source: Adapted from John Gattorna 1998 Page 19 QUESTIONS? Example: “Designed In” Flexibility Forward Buys 3PL 3PL Seasonal Overflow 3PL Seasonal Overflow 3PL Disaster Relief Sampling of Wal-Mart’s own distribution centers Page 21 Example: “Designed In” Flexibility Rapid marketplace changes “Time to money” Page 22