Quality Control Quality Control Control is a critical issue facing every manager in every organization today Quality control The Purpose and Important of Quality Control Basic systems allocating financial resources, developing human resources, analyzing financial performance Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 2 Quality Control Definition of quality:an essential or distinctive characteristic ,property ,or attribute .For example=the chemical qualities of alchocol Definition of control:means of regulation or check or a standard of comparison used in a statistical or scientific experiment. Definition of quality control:a system for verifying and maintaining a desired level of quality in an existing product or service by careful planning, use of proper equipment, continued inspection ,and corrective action as required. Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 3 Organizational Control Routine checks Zero Defects Monitoring QC Minimum standard inspection Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 4 Quality control is of the expected benefits ; To prevent the production of coarseness In the products they push changes other than to reduce the number of incorrect parts previously detected At least create a fast and efficient quality examination system costs Reduce lost time workers and machinery to increase production Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 5 Historical Development of Quality Control Three types of control Quality control, for the first time in 1947, Armand Vallin Feigenbaum by revealed in Japan In 1961, Armand Vallin Feigenbaum authored the book total quality Control and quality control have brought a new approach. In the same years Japan Joseph Juran and William Edwards Deming's ideas began to base and total quality management has been applied. Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 6 Organizational Control Focus Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 7 The Purpose and Important of Quality Control: The basic purpose of a quality control system to prevent the production of coarseness. Quality control purposes; Improving product quality (size, volume, material, hardness and other properties) Reduce the costs of business and quality Reduction of customer complaints and consumer protection The acquisition of competitiveness in foreign markets Preventing waste of national wealth Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 8 Stages Of The Control Process: Includes self-control on behavior – personal values & attitudes 1) 2) 3) 4) 5) The selection process will be checked Determination of control unit Determination of the performance of the topic and purpose criteria will be checked Determination of the difference between the intended and the actual performance and interpretation Actual measurement of performance Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 9 The Seven Basic Tools of quality Control: Seven quality tool, a comprehensive weapons store for quality control. 1) Ishikawa diagram 1) Check sheet Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 10 3) Control chart 3) Histogram Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 11 5) Pareto Diagram 6) Scatter plot Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 12 7) Flow chart Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 13 TOTAL QUALITY MANAGEMENT 1) Marketing 2) Engineering 3) Purchasing and Production 4) Mechanical inspection and Functional testing 5) Transport,placement and service Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 14 Quality Control Cycle; Working at the same workplace or similar jobs that employers are to analyze, solve problems, and collected at regular intervals they create small working groups. Not enough organization to apply the features of quality circles, enterprise administrators will need to carry some qualities. Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 15 Purposes of Quality Control Cycle; 1) Improve the quality 2) Improve your employess 3) Promote relations 4) To reduce costs 5) Develop the culture of those who work Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 16 Quality Control Circles Have Properties ; ① ② ③ ④ Volunteering All members participation The vitality and continuity Rewarding Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 17 Quality Circle Process Team Creates Quality Circle and Collects Information Team Selects Problems to Be Solved Team Gathers Data and Analyzes Problems Feedback from Mangers to Quality Circles Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 18 Team Recommends Solutions Decision by Top Management Cost of prevention of defects Cost of warranty claims 19 Costs of quality Cost of scrap and rework defective Copyright © 2005 by South-Western, a division of Thomson Learning. of All rights reserved. products Cost of detecting defects in the final product QUALİTY CİRCLE The QC circle was formally organized in Japan in 1962 by Japanese Union of Scientists and Engineers(JUSE) and the man who initiated the idea is Dr.Kaoru Ishikawa Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 20 Quality of inputs monitored Quality of outputs monitored Random disturbances Transformation İnputs process Statistical process control Feedback mechanisms Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 21 Outouts Process of QC For specific point in time Identification of problem Problem selection Problem analysis Recommendation to the Top management Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 22 Problem’s stages Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 23 ISO 900 second party audit ISO 900 third party audit Six Sigma Quality system Acceptanc e sampling Control charts for variables Statistical process control Control charts for altributes ISO 900 Six Sigma internal audit Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 24 Service quality management Control charts for number of defects Industry related standart audit ISO 1. International Organisation for Standardisation Geneva 140 members 1979 - Genesis Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 25 Need for quality Increased productivity Reduced cost of repairs Increases loyal customer base Better profits Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 26 a) Wikipedia THANK YOU FOR PATİENCE Copyright © 2005 by South-Western, a division of Thomson Learning. All rights reserved. 27