Cemtrex Emissions Monitoring Solutions

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Business and Markets Served

Ducon Corporate Tree

2

Cemtrex Inc.

Griffin Filters

CDM &

Greenhouse Gas

MIP & DCV

The Ducon Group

Ducon

Technologies

Inc.

Ducon

Environmental

Systems

Ducon India Ltd

Ducon Fluid

Transport

Thermal Process

Construction Co.

Cemtrex India

Ltd

Business and Markets Served

Cemtrex History

3

1938 - Ducon Inc founded

2000 - Cemtrex established as subsidiary of Ducon

2001 - Cemtrex purchase KVB Enertec

2005 - Cemtrex purchase Griffin Environmental

2004 - Cemtrex partners with Mercury Instruments GmBH

2006 - Cemtrex establishes Greenhouse Gases division

2006 - Cemtrex launches Mercury CEMS for CAMR

2007 - Cemtrex listed for public trading (CTEI.OB)

2008 - Cemtrex builds World’s First VAM Catalytic Reactor

2009 – Cemtrex forms DCV Division for HVAC market

2012 – Cemtrex partnered with IST for GDS market

Business and Markets Served

Cemtrex Capability

4

Headquartered in Farmingdale, New York

Subsidiaries in India, China, & Mexico

In-house engineering for: mechanical, structural, & electrical

Experienced in-house Project Management organization

System Integration facility at Farmingdale NY

Gas Analyzer manufacturing facility at Orange CA

Sampling system manufacturing facility in Carson City NV

Gas sensors manufacturing facility in Irvine CA

5

Headquarters

Subsidiaries

Sales Offices

Business and Markets Served

Cemtrex Global Presence

6

Advanced Boiler Services

Arkansas Lime

Atlantic States I & S

BP Amoco

Bechtel / NDIA

Citgo

Carbo Ceramics

Carmeuse Lime

CH2M Paper Mill

Chemical Lime

Citgo Petroleum

City of Bellingham

CMS Energy

Coffeeville Refinery

TXI Chaparral Steel

Clean Harbor

Business and Markets Served

Some of Cemtrex Customers

Conectiv Energy

Corning Glass

Covanta Rahway NJ

Covanta York PA

Danisco

Mitsubishi Heavy Electric

Erco Worldwide

Essroc Cements

Fauske

Foster Wheeler

GE Energy

Heartland Cement

Hollman Corporation

JEA Power

Lehigh Cement

Marathon Ashland Refinery

Mathews Furnaces

Metso Minerals

Montana Refinery

MPW Energy

NRG Energy

Ontario Power

NV Energy

Peru Utilities

PQ Corporation

Rayonier Paper

Seminole Electric

Siemens

Steel Dynamics

Saint Gobain Glass

Chevron & Valero

Westar Energy

7

Business and Markets Served

Markets Served

Industrial Emissions Reporting

Process control, optimization

Industrial Hygiene

Environment, Health & Safety

Building Energy Saving

Other core sector industries

8

Business and Markets Served

Services Provided

Application Engineering

Supply of Standard & Custom systems

Site support and Training

Life time warranty

Remote Connect Service facility

Wide network of support staff

Business and Markets Served

Cemtrex in Electric Power generation

9

Emission Source Applications / Challenges Cemtrex Systems

Boiler Exhausts

Bag House / Filters

FGD Systems

SCR Systems

Multi Ducts / common

Stack

Optimization control, Heavy dust loading,

High Temperature, Pressure, wet conditions

Removal efficiency control, Fast response closed loop control, corrosive, Hg Controls

So2 Removal efficiency, fast response closed loop control, wet conditions

Nox Removal efficiency, fast response closed loop control, corrosive and ammonia handling issues

Multi Boiler installations, combine independent duct measurements

High Temperature Insitu Gas probes, Multiplexed systems

Insitu Gas analyzers and dust monitors, SM4 Hg CEMS

Multiplexed or independent closed coupled systems

Multiplexed or independent closed coupled systems

Interconnected systems with auto combined opacity reports & individual dust control

Stack Emissions EPA Reporting, wet conditions, corrosive gases, long sample lines, maintenance issues

Special sampling systems, integrated systems and online support

Business and Markets Served

Cemtrex in Integrated Steel Plants

10

Emission Source

Sinter Plants

Coke Oven Firing

Blast Furnace

Basic Oxygen Furnace

Captive Thermal Plant

Electric Arc Furnace

Applications / Challenges Cemtrex Systems

PM consists of metals, metal oxides, acid and toxic gases, high temperature, ESP,

Bag Filter control

PM with sticky dust loading, Sulfur oxides, Nox, Dioxins and Furans, VOCs, carbons, highly reactive Chlorides &

Fluorides

ESP, Bag Filter control, Carbon control

Rugged Laser based dust monitors, IntelliCEMS

Special sampling systems and dust monitors, IntelliCEMS

Special sampling systems,

IntelliCEMS

Venturi Scrubber control, Carbon control Special sampling systems,

IntelliCEMS

Multi Boiler installations, combine independent duct measurements, stack emissions

Interconnected systems with auto combined opacity reports & individual dust control,

IntelliCEMS

Off-gas emissions and Bag Filter control, highly reactive Chlorides and Fluorides

Special sampling systems, integrated systems and online support

Business and Markets Served

Cemtrex in Petroleum Refining Plants

11

Emission Source Applications / Challenges Cemtrex Systems

Catalyst regenerator in the Fluid Catalytic

Cracking Unit (FCCU)

Residue Catalytic

Cracking Unit (RCCU)

Explosive atmosphere, corrosive samples

& high pressure

Explosive atmosphere, corrosive samples

& high pressure

Process Heater / Furnace Explosive atmosphere, corrosive samples

& high pressure

Boiler, Fluidized

Catalytic Cracking Unit

Stack

Sulphur Recovery Unit,

Incinerator, Tail Gas

Stack

SCR Inlet & Outlet

Explosive atmosphere, corrosive samples

& high pressure

Explosive atmosphere, corrosive samples

& high pressure

Explosive atmosphere, corrosive samples

& high pressure

IntelliCEMS

Special sampling systems for

NOX, O2 IntelliCEMS

Special sampling systems for

NOX, SO2, CO, O2, IntelliCEMS

Special sampling systems for SO2,

O2 IntelliCEMS

Special sampling systems for

NOX, O2, IntelliCEMS

Special sampling systems, integrated systems and online support

Business and Markets Served

Cemtrex in Cement Plants

12

Emission Source Applications / Challenges Cemtrex Systems

Kiln- Exhaust Outlet

Clinker Coolers

Calcinations - Conversion from calcium carbonate (CaCO3) to calcium oxide

(CaO), High Temperature, Bag House control, ACI systems control, wet process conditions

Calcinations, high temperature, wet conditions

CKD Dust Hg Removal Highly variable ranges and low levels of

Hg

Hg in Kiln Stacks Raw Mill ON / OFF conditions, highly variable Hg levels

PM CEMS for

Compliance

Difficult correlation, reliable PM measurements

Special sampling systems for CO,

CO2, SO2, NOX IntelliCEMS &

Laser Dust monitor, Mercury

CEMS

Special sampling systems for CO2

IntelliCEMS

SM4 Hg CEMS with Auto Sample

Volume Technology

SM4 Hg CEMS with Auto Sample

Volume Technology

3086 SE Laser based Single Pass

PM CEMS

Business and Markets Served

Cemtrex in Other Plants

13

Plant Emission Source Applications / Challenges Cemtrex Systems

Foundries

Pulp &

Paper

Melting Furnace, Cupola /

Rotary Furnace

Incineration plant with high temperature, unknown background gases, Captive

Thermal Power plant

High Temperature, Oxidations of

Nitrogen in sample

High Temperature, sample matrix issues, Bag house, FGD, SCR issues and controls (Power plant)

Special sampling systems for NOX speciation into NO, No2 separately by

IntelliCEMS

Special sampling systems for sample speciation, and wet stack suitable

IntelliCEMS

NH3 and Dust by

IntelliCEMS (hot wet extractive)

Fertilizer Prilling tower, granulator, Urea

Production,

Neutralizer, Evaporator, Prill towers, Granulators, driers, coolers & from storage tank and process equipment, Ammonium nitrate & calcium nitrate production

Ammonization Reactor, Dryer

& Drum Granulator

Reactive gas sample, difficult sample transport and fine dust, dissolving of ammonia in sample background

Reactive gases, fine dust and difficult sampling conditions

Reactive gases and fine dust

N2O, CO2 by

IntelliCEMS

Nox by IntelliCEMS and

Laser dust monitor

14

Business and Markets Served

Cemtrex in Industrial Safety & Hygiene

A wide range of Industrial applications for

Gas Sensors and Gas Detection Systems

 Oil & Gas, Petroleum Refineries, Petro-chemicals

 Metals and Minerals mining, processing

 Confined space safety

 Coal mines, Construction sites

 Food Processing, storage and distribution

 HVAC, Building controls, Efficiency, IAQ

 Medical sterilization, Health centers

 Pharmaceuticals, Plastics, Packaging

 Semi-conductor, Pulp & Paper, Waste Water facilities

 + 100s More ….

15

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

Integrated CEMS Racks

• Integrated pull-out box type sampling system, easy maintenance

• Most of the toxic, acid gas measurements using NDIR, UV, Chemi, FID, PID and other techniques, cost-effective

Remote access and Ethernet, less downtime

• Easily upgradeable & down gradable, as

Regs change

• Both Shelter mounted and Field mounted style enclosures, saves shelter space

16

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

Gas Sampling Probes

• Both Dilution and Full Extractive

Probes & Filters

• Rugged Construction

• Ease of Maintenance with user friendly design

• Corrosion resistant wetted parts

• Easy filter element replacement

• NEMA type Stainless Steel enclosure

Pre-heat of incoming dilution air

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

17

Heated Sampling Bundles

• Self Regulating & Cut to Length

• Hazardous area approvals

• Lowest Power / foot

• Spare tubes as standard

Zero Air Generator

• Self Regulating

• Hazardous area approvals

• Can feed multiple systems

• Special design for Hg CEMS

18

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

Dilution & Sampling Controllers

19” Rack Mount Drawer with handles for easy maintenance

Rugged Construction

PLC Based operation, controls

CEMS

Provides cool and dry sample

Auto Diagnostics

Digital communication to CEMS

Complete sampling parameters available for reporting

Single stack or Multiplexed

Stacks option

19

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

IntelliCEMS ® Single & Multi Gas analyzer

NDIR based CO, CO2 & CH4

FID/HFID based THC, CH4 (as Methane only option)

CLD/HCLD based NO, NO2, Nox, NH3

UV based SO2

FTIR Analyzer (Hcl, HF + others)

Paramagnetic / Fuel Cell based Oxygen

Rugged Construction

Manufactured in USA and easy availability of parts & Service

Ethernet connectivity

Multiple gas capability saves space and cost

20

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

IntelliCEMS ® HCLD & UV Gas analyzer

NH3 & NOX, O2 analysis in ONE Box

So2 & O2 analysis in ONE Box

Field Mounted and short sample line

Closed loop control of SCRs, FGDs

Conforms to EPA Regs

Scrubber efficiency, Combustion efficiency, Turbine / Generator feed back control

Process Chemical gas analysis, De-

Nitrification, FGD, Fuel Cell analysis,

Vehicle emissions

Business and Markets Served

Products & Systems

IntelliCEMS ® & Analyzers

21

IntelliCEMS ® Insitu Multi-gas IR and

UV Gas Analyzer Probes

Co, Co2, HC, HCl (+ Others) analysis in ONE

Probe

So2, NOX, NH3 (+ Others) analysis in ONE

Probe

No Gas sampling & No Shelters !

Online real time fast response times

Closed loop control of SCRs, FGDs

Conforms to EPA Regs

Scrubber efficiency, Combustion efficiency,

Turbine / Generator feed back control

Process Chemical gas analysis, De-

Nitrification, FGD, Fuel Cell analysis, Vehicle emissions

22

Business and Markets Served

Products & Systems

IntelliCEMS ® Gas Sensors & GDS

Solid State, IR, catalytic and Chemical Cell based

Gas Sensors

23

Business and Markets Served

Products & Systems

Laser Opacity Dust Monitoring Systems

LM3086 EPA3

Nearly 2500 units in place around the world

Only Single Pass Laser technology in the market

Fiber Optic link around the stack

Continuous window dust & zero / span corrections

On stack audits

Remote access and smart phone control

TUV, EPA PS-1, CE Approvals

24

Business and Markets Served

Products & Systems

Laser Opacity Dust Monitoring Systems

LM3086 EPA3

LASER TX

LASER RX

Business and Markets Served

Products & Systems

Laser Opacity Dust Monitoring Systems

25

LM3086 EPA3

Meets current USEPA 40 CFR 60 Appendix B new Performance Specification 1 and the ASTM 6216

EPA REQUIREMENT LED MONITORS LASER MONITORS

WINDOW DUST MUST BE

CHECKED FOR 4%

OPACITY MAX

PERFORM ZERO SPAN

CALIBRATION THROUGH

ALL OPTICAL SURFACES

AUDITING TO BE DONE

THROUGH ALL OPTICAL

SURFACES

CAN NOT CHECK

RETROREFLECTOR SO

ANY OIL/DUST THROUGH

PURGE REPORTED AS

EXCESS OPACITY

CAN CHECK AND

CORRECT SO NO EXCESS

OPACITY REPORTING AND

SAVES FINES

NEGLECTS

RETROREFLECTOR

CONTINUOUS ZERO SPANS

CHECKS THROUGH ALL

OPTICAL SURFACES

NEGLECTS

RETROREFLECTOR

DOES ONSTACK INSITU

AUDITNG THROUGH ALL

OPTICAL SURFACES

Business and Markets Served

26

Products & Systems

Laser Opacity Dust Monitoring Systems

EPA REQUIREMENT

WINDOW DUST MUST BE CHECKED FOR

4% OPACITY MAX

LM3086 EPA3

LED MONITORS

CAN NOT CHECK RETROREFLECTOR SO

ANY OIL/DUST THROUGH PURGE

REPORTED AS EXCESS OPACITY

LASER MONITORS

CAN CHECK AND CORRECT SO NO

EXCESS OPACITY REPORTING AND SAVES

FINES

Cal Mechanism Mirror isolate the retro reflector during window checks

Zero pipe fiber optic checks window always

Business and Markets Served

27

Products & Systems

Laser Opacity Dust Monitoring Systems

PERFORMANCE

ZERO STABILITY

LM3086 EPA3

LED MONITORS

SMALL RETRO AND LARGE BEAM

DIAMETER, SO ZERO SHIFTS

DRASTICALLY FOR SMALL RETRO

MOVEMENTS, NEEDS FREQUENT ZEROING

LASER MONITORS

SMALL BEAM (0.8 mm) AND LARGE

DETECTOR(100 mm), SO ZERO IS

CONSTANT FOR ANY MOVEMENTS OF THE

RECEIVER

PATH LENGTH CALIBRATION VARIES WHEN PATH

LENGTH VARIES, LED LIGHT IS NOT

UNIFORM AND ONLY PART OF THE LIGHT

IS DETECTED, SO PATHLENGTH

DEPENDENT

Laser Monitor

CALIBRATION DOES NOT VARY AS LASER

LIGHT IS UNIFORM AND ALL THE LIGHT IS

DETECTED, SO PATHELENGTH

INDEPENDENT

30 Feet

300 Feet

LED Monitor

Transmitter

Retro reflector

Over filled design, Small Detector and large LED beam

Under filled design, Large Detector and small Laser beam

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Business and Markets Served

Products & Systems

Laser Opacity Dust Monitoring Systems

LM3086 EPA3

Comprehensive data storage in the controller which can be downloaded into a PC with date/time stamps

127 Average Opacity Values

32 Zeros

32 Calibrations

32 Window Values

32 SEC Values

3 x 32 Audit Values

9 System Logs

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Business and Markets Served

Products & Systems

Laser Opacity Dust Monitoring Systems

LM3188

 Measurement of opacity or optical density

 Small, lightweight and easy installation

 No moving parts and simple optics for long life operation

 Light source is a semiconductor laser

 Adjustable alarm values and alarm relay

 Linear voltage output 0...1V and current output 4 ... 20mA

 Digital LCD-display and analogue display for

D-value

 4 operation ranges (...0...0,03 D, 0...0,1 D,

0...0,3 D, 0...1,0 D)

 Low maintenance requirements and small physical size due to simple optics

 Any Process control application

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Business and Markets Served

Products & Systems

Laser Opacity Dust Monitoring Systems

LM3086SE

 PS-11 EPA PM CEMS using Red

Laser

 Single Pass Technology, total loss of light measured

 Multiple EPA Regression / correlation calculations in-built

 Combined Opacity & PM in one unit

 Lowest cost PM CEMS in the market

 Easy installation and correlation

 TUV, EPA, ASTM, CE Approved

Business and Markets Served

Contact

31

Cemtrex Inc.

19 Engineers Lane,

Farmingdale, NY 11735

+1 631-756-9116 sales@cemtrex.com

www.cemtrex.com

Ravi Narayan at ravin@cemtrex.com

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