- Cistech

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RF Pick, Pack & Ship

for XA COM

Designed for XA users, by XA users

Deborah Vermillion, VP Consulting Services

Deborah.vermillion@cistech.net

Ben McCormick, Regional VP

Ben.mccormick@cistech.net

Product Overview

• Automates Pick Pack Ship Process

– Pick list presented via RF terminal

– Pick and stage customer orders using RF devices

– Enables Kitting, Containerization

– Rapid creation of Shipments

– Interface to UPS, DHL, Fedex with update to

COM of tracking number and freight charges

• ‘Backoffice’ Supervision enhancements

Benefits

• Increased productivity of warehouse personnel with streamlined picking process.

– Allows picking to be an “on the floor” process, instead of an office function.

• Improved inventory accuracy with real time inventory movement transactions.

– Improve confidence in order promising

– Better inventory accounting

• Improved customer service with accurate and on time shipments.

Product Flexibility

• Control File settings allow your company to determine pick/stage functions

– Guided or Random Item Picking

– Containerization

– Discrete Allocations

– Mgmt approval for under/over picking

– Insufficient Inventory Handling

– Shipping Label, Document Control

– Interface to UPS, DHL, Fedex

• User Exits included at every stage for customization

– Can call existing label or forms programs

Product Features

Picking from the RF Device

• Handles discretely allocated and non-discretely allocated items

• Unguided picking: Random scan/key item from Pick

List

• Guided picking: Displays items in Pick List Print order

• ‘Regular’ pick list or ‘Stock’ pick list allowed

• Manager approval is an option if quantity is over or under picked (depending on Control File settings)

Product Features

Picking from the RF Device

• Consolidated picking allows the same item from multiple pick lists to be picked simultaneously

• Multiple pickers can pick the same Pick List concurrently

• View current item location quantities from the RF device

• Adjust picking quantities from the RF device

• Flexible insufficient inventory issue handling:

– Hard halt, Warning only, Default to XA settings (allow negatives or not)

• User Exit to print item label at pick time

Product Features

Picking from the RF Device

• Automatically pack into XA containers upon verification of Pick List

• Automatic handling of unshipped items for backorder handling ( can’t have zero shipped items in a container)

• Supports Kitting

Product Features

Office Processing Functions

RF Pick Status Review:

Easily monitor picking activity

– Current Pick Status

– If Pick List has been verified, who was the user

– Quantities required/picked, locations picked from

– Staging location and Container information (if containerizing)

– Remove a Pick List from RF

Product Features

Office Processing

Create Shipments for RF Pick Lists:

• Rapidly create XA Shipments from RF pick lists using

CISTECH’s Shipping Screen.

• View information available in Pick Status review, plus:

– Enter Carrier and Special Charge information

– Automatically create Packing List and/or BOL

– Automatically create invoice upon shipment create

– View XA offline shipping errors

• If containers are used, container must be shipped from XA

Shipping Workbench screen

Product Features

Office Processing - Containers

Create Backorders for un-shipped items in containers

– Can be run via menu option, or automatically at end of day.

Product Features

Office Processing-UPS, Fedex, DHL

• Program sends Pick List information to shipping system when staging order

• Program performs shipping function for orders shipped by these carriers

• Automatically retrieve/apply shipping information to shipments

– Charges

– Tracking numbers (Pro Bill#)

• If more than one, creates shipping comments

– Shipment weight

• Applies charges based on Sales Transport Terms code

• Set up to run automatically at end of day

Picking Process

Employee Sign On

Enter (Scan) Pick

List or Turnaround

Number

Picking Process

Enter (Scan)

Item Number

View/Select Pick

List Items

Picker would key or scan item number

• If guided Picking, skips this screen (goes to ‘Enter Pick

Quantities’ Screen)

Press F5 from Item screen to see all items on Pick List, and quantities picked for each

Picking Process

Enter Pick Quantities –

Items Not Discretely

Allocated

Item number and Item description displays for item

View Available

Locations

Picker would enter/scan location and key in quantity picked

F5 key in location field will display a list of locations for the item

• ** if using Discrete Allocations, ‘Enter Pick

Quantities-Item Discretely Allocated’ appears

•If sufficient inventory is not available at the default location, you can inquire for available inventory at other locations

Picking Process

Enter Staging

Location/Container ID

Verify Pick List

When the quantity for the first item has been entered or confirmed, operator is prompted to enter staging location, container type, and id

If ID number is left blank, pick list number becomes the container number

Screen appears when all items are completed on Pick List

• Press F6 to complete process

Picking Process

Print Labels

Upon F6 Verify, labels screen appears

(if labels selected in RF controls).

Labels can be routed via

XA Report Overrides

Office Processing Functions

Pick Status Review

QPADEV000W RF Pick Status Review Unverified 9/21/06

SFCTL01 13:53:25

Company: 01 ABC, COMPANY

Warehouse: 1 HI-TECH COMPANY - MAIN WHSE Position to Pick List:

Type Selection, Press Enter. 1=Select 4=Remove from RF

Opt Pick# Customer Customer Name Order Required Picked Status

2604 701 Walmart 12007 108.000 .000

2605 701 Walmart 12008 20.000 .000

2606 701 Walmart 12009 30.000 28.000 C

2607 701 Walmart 12010 10.000 9.000

2608 701 Walmart 12011 1500.000 .000

2609 701 Walmart 12012 40.000 .000

Bottom

• Verify Status:

– ‘U’ In use at RF

– ‘C’ Pick Completed but

Pick List not Verified

View Item Detail on Pick

List and then from there

Location detail

Remove Pick List from RF if not in use & all items have zero picked

F3=Exit F5=Refresh F7=Unverified/Verified F12=Previous

Office Processing Functions

Create Shipment

QPADEV000W Create Shipments for RF Pick Lists 9/21/06

SFCTL01 14:35:44

Company: 01 ABC, COMPANY

Warehouse: 1 HI-TECH COMPANY - MAIN WHSE Position to Pick List:

Type Selection, Press Enter. 1=Select

Opt Pick# Customer Customer Name Order Required Picked Error

2602 701 Walmart 12016 115.859 115.859

2610 701 Walmart 12013 40.000 40.000

F3=Exit F5=Refresh F12=Previous

Bottom

This function is available only if not containerizing

• Total Quantity picked will show in red if not a match to required

Only one pick list may be selected for shipment creation at a time

Pick List must still be valid in XA

If shipment creation fails in

XA an ‘E’ appears in ‘ERR’ column

Office Processing Functions

Create Shipment Carrier Information

QPADEV000W Create Shipments for RF Pick Lists 9/21/06

RF310D2 Carrier Details 14:41:51

Warehouse: 1 HI-TECH COMPANY - MAIN WHSE

Pick List: 2602

Customer: 701 Walmart

Carrier: UPS

Pro Bill Number:

Truck Number: 2405

Trailer Number: 42

Lading Quantity: 1

Weight Override: .000

Volume Override: .000

Packed By: DV

Shipping Instructions:

Screen is optional, but if used

Carrier must be valid in XA

If Interfaced to UPS, Pro#(s) and

Carrier Charges, if applicable based on Sales Transport code, will be updated on order

F3=Exit F4=Prompt F12=Previous

Prerequisites

• XA R6 or R7

• COM, IM and PM&C applications with the

COM/IM interface active

• COM Shipping Workbench installed (R6)

• Controlled Warehouse

• XA license for each RF device

• RF device for enabled for 5250 emulation

Out of Scope--Today

• FIFO processing

• APC/KBC

• Multi-carrier split shipments

• Serial Number handling

• Consolidated Shipments

• Custom labels and reports

– User Exits available to call label and print programs

• Access to RF Office Processing Functions via browser

Turnkey Implementation

• RF PPS Software, $18,000

– Optional Annual Support Plan, $3,510

• RF hardware, 0-4 days

– Site Survey

– Install Access Points

– Configure devices

– Integrate to iSeries

• RF PPS Software Installation, 1 day

– Setup and Configuration

– Operations

Turnkey Implementation

• RF PPS Software Education, 2-3 days

– PPS

– PMC

• Consulting Services to Streamline

Warehouse Flow, 0 - 2 days

• Develop End User Training and Testing,

1-2 days

• RF PPS Go Live Assistance, 2-4 days

Support Options

• 90 day warranty

• Annual Fee not required, support is available on time and material basis

• Optional Annual Support Plan, $3,510

– No charge upgrades

• Enhancements are rolled into base package

– Unlimited support via support desk

• 24 x 7 for severity 1 (system is down)

Summary-Benefits of RF PPS

• Designed specifically to streamline COM

PPS process

• Additional management tools

• RF provides improved inventory accuracy

• Easy to implement

• Cost Effective

Extend your benefits:

Leverage the Power of XA R7 Capabilities

– Netlink, Integrator

Extend your benefits:

Leverage the Power of XA R7 Capabilities

– Enterprise Integrator

• Choose the object

• Define the type of maintenance

Extend your benefits:

• Put in user and text message

• Can include a hot link

What Next?

Are you interested in streamlining your Pick Pack

Ship Process?

Shipping Questionnaire will:

– Help Shipping Manager document areas of pain and potential benefit

– Document COM capabilities used today

– Provide CISTECH with information needed to create a customized presentation to address your needs

– Download at www.cistech.net/UserForum

• Go to XA User Community Presentations

Additional questions or comments?

Thank you!!

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