Chapter 3 Systems Design: Job-Order costing Types of Costing Systems Used to Determine Product Costs Process Costing Job-order Costing Chapter 4 Many different products are produced each period. Products are manufactured to order. Cost are traced or allocated to jobs. Cost records must be maintained for each distinct product or job. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Types of Costing Systems Used to Determine Product Costs Process Costing Job-order Costing Typical job order cost applications: Special-order printing Building construction Also used in the service industry Hospitals Law firms Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Manufacturing overhead (OH) Applied to each job using a predetermined rate Direct material THE JOB Direct labor Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Sequence of Events in a Job-Order Costing System Receive orders from customers Schedule jobs Irwin/McGraw-Hill Begin production Order materials © The McGraw-Hill Companies, Inc., 2000 Sequence of Events in a Job-Order Costing System Direct Materials Job No. 1 Direct Labor Manufacturing Overhead Irwin/McGraw-Hill Job No. 2 Job No. 3 Charge direct material and direct labor costs to each job as work is performed. © The McGraw-Hill Companies, Inc., 2000 Sequence of Events in a Job-Order Costing System Direct Materials Job No. 1 Direct Labor Manufacturing Overhead Irwin/McGraw-Hill Job No. 2 Job No. 3 Apply overhead to each job using a predetermined rate. © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Document Flow Summary Materials used may be either direct or indirect. Job Cost Sheets Direct material s Materials Requisition Indirect materials Irwin/McGraw-Hill Manufacturing Overhead Account © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Document Flow Summary An employee’s time may be either direct or indirect. Direct Labor Job Cost Sheets Employee Time Ticket Indirect Labor Irwin/McGraw-Hill Manufacturing Overhead Account © The McGraw-Hill Companies, Inc., 2000 Job-Order Costing Document Flow Summary Employee Time Ticket Other Actual OH Charges Materials Requisition Irwin/McGraw-Hill Indirect Labor Manufacturing Applied Overhead Overhead Account Job Cost Sheets Indirect Material © The McGraw-Hill Companies, Inc., 2000 Application of Manufacturing Overhead The predetermined overhead rate (POHR) used to apply overhead to jobs is determined before the period begins. POHR = Estimated total manufacturing overhead cost for the coming period Estimated total units in the allocation base for the coming period Ideally, the allocation base is a cost driver that causes overhead. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Application of Manufacturing Overhead Based on estimates, and determined before the period begins. Overhead applied = POHR × Actual activity Actual amount of the cost driver such as units produced, direct labor hours, or machine hours. Incurred during the period. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 The Need for a Predetermined Manufacturing Overhead Rate Using a predetermined rate makes it possible to estimate total job costs sooner. $ Actual overhead for the period is not known until the end of the period. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo applies overhead based on direct labor hours. Total estimated overhead for the year is $640,000. Total estimated labor cost is $1,400,000 and total estimated labor hours are 160,000. What is PearCo’s predetermined overhead rate per hour? Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labor hours. How much total overhead was applied to PearCo’s jobs during the year? Use PearCo’s predetermined overhead rate of $4.00 per direct labor hour. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Application of Manufacturing Overhead Overhead applied = POHR × Actual activity Overhead applied = $4 per DLH × 8 DLH = $32 Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Raw Materials Material Direct Purchases Materials Indirect Materials Work in Process (Job Cost Sheet) Direct Materials Mfg. Overhead Actual Applied Indirect Materials Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Salaries and Wages Payable Direct Labor Indirect Labor Mfg. Overhead Actual Applied Indirect Overhead Materials Applied to Work in Indirect Process Labor Irwin/McGraw-Hill Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied If actual and applied manufacturing overhead are not equal, a year-end adjustment is required. © The McGraw-Hill Companies, Inc., 2000 Job-Order System Cost Flows Work in Process (Job Cost Sheet) Direct Materials Direct Labor Overhead Applied Cost of Goods Mfd. Finished Goods Cost of Goods Mfd. Cost of Goods Sold Cost of Goods Sold Cost of Goods Sold Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Example PearCo’s actual overhead for the year was $650,000 for a total of 170,000 direct labor hours. How much total overhead was applied to PearCo’s PearCo has overapplied jobs during the year? Use PearCo’s predetermined overhead forrate the of year overhead $4.00 per direct labor hour, by $30,000. What will PearCo do? SOLUTION Applied Overhead = POHR × Actual Direct Labor Hours Applied Overhead = $4.00 per DLH × 170,000 DLH = $680,000 Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overapplied and Underapplied Manufacturing Overhead PearCo’s Method $30,000 may be allocated to these accounts. $30,000 may be closed directly to cost of goods sold. OR Work in Process Finished Goods Cost of Goods Sold Irwin/McGraw-Hill Cost of Goods Sold © The McGraw-Hill Companies, Inc., 2000 Overapplied and Underapplied Manufacturing Overhead PearCo’s Cost of Goods Sold Actual Overhead overhead Applied costs to jobs Unadjusted Balance $30,000 Adjusted Balance Irwin/McGraw-Hill PearCo’s Mfg. Overhead $650,000 $30,000 $680,000 $30,000 overapplied © The McGraw-Hill Companies, Inc., 2000 Overapplied and Underapplied Manufacturing Overhead - Summary PearCo’s Method If Manufacturing Overhead is . . . UNDERAPPLIED Alternative 1 Close to Cost of Goods Sold Alternative 2 INCREASE Cost of Goods Sold INCREASE Work in Process Finished Goods Cost of Goods Sold DECREASE Cost of Goods Sold DECREASE Work in Process Finished Goods Cost of Goods Sold (Applied OH is less than actual OH) OVERAPPLIED (Applied OH is greater than actual OH) Irwin/McGraw-Hill Allocation © The McGraw-Hill Companies, Inc., 2000 Overhead Application Question 1 Tiger, Inc. had actual manufacturing overhead costs of $1,210,000 and a predetermined overhead rate of $4.00 per machine hour. Tiger, Inc. worked 290,000 machine hours during the period. Tiger’s manufacturing overhead is a. $50,000 overapplied. b. $50,000 underapplied. c. $60,000 overapplied. d. $60,000 underapplied. Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000 Overhead Application Question 2 Assume that Tiger’s overhead was $60,000 underapplied. This amount would result in an adjustment that would decrease cost of goods sold by $60,000. a. True b. False Irwin/McGraw-Hill © The McGraw-Hill Companies, Inc., 2000