Ethanolic Fermentation - Electron and carbon flow 24 6 glucose ATP ATP 01 10 3 PDC 20 20 10 2 01 10 2 EDH 12 2 10 3 PDC EDH ethanol 24 6 = glucose 12 2 20 = 2 red. equiv. 10 3 = pyruvate Key enzymes: PDC = pyruvate decarboxylase EDH = Ethanol dehydrogenase 10 2 = acetaldehyde 12 2 = ethanol Ethanolic Fermentation - Electron and carbon flow OH O.S.: -1 → 5 electrons H C H H C H H O.S.: -3 → 7 electrons • Energy conserved: 2 ATP from glycolysis (PGK, PK) • Key enzymes: •Pyruvate Decarboxylase, •Ethanol Dehydrogenase (could also be called ethanol oxidase or acetaldehyde reductase) The Entner Doudoroff (KDPG) pathway of ethanolic fermentation Organism: Zymonas mobilis (not examined) 24 6 24 6 = glucose 20 22 6 24 2 = gluconate 12 3 = GAP 12 3 20 10 3 10 3 10 2 10 2 12 2 12 2 10 3 = pyruvate ATP 01 01 01 = CO2. 10 2 = acetaldehyde 12 2 = ethanol Special features of Entner Doudoroff pathway • 1 NADH, 1 NADPH • Only 1 ATP (less biomass as byproduct) • Only one pyruvate through GAP (bottleneck) → faster? Special features of Zymomoanas • Higher glucose tolerance • Higher product yield (less ATP → less biomass) (100 g ethanol / 250 g glucose) = 78% molar conv. eff • Not higher ethanol tolerance Special features of Entner Doudoroff pathway (not examined) • 1 NADH, 1 NADPH • Only 1 ATP (less biomass as byproduct) • Only one pyruvate through GAP (bottleneck) → faster? Special features of Zymomoanas • Higher glucose tolerance • Higher product yield (less ATP → less biomass) (100 g ethanol / 250 g glucose) = 78% molar conv. eff • Not higher ethanol tolerance Ethanol as fuel in Brasil • Distillation costs more energy than ethanol fuel value • Separation costs higher than fermentation costs Research • Thermophilic strains (Clostridium using cellulose) • Finding more ethanol resistant strains Lactic Fermentation - Occurrence If plant or animal material containing sugars and complex nitrogen sources is left in the absence of oxygen → lactic acid bacteria take over Selective enrichment Natural fermentation (since prehistoric times) Why do lactic acid bacteria take over sugar conversion on rich media? : 1) Simple metabolism → fast degradation 2) Amino acids are not synthesized but taken up from the medium → faster growth 3) Strains are existing on substrate (e.g. milk, vegetables) 4) O2 tolerance of strains 5) Production of inhibitory acid (ph <5) Examples: Milk, whole meal flour, vegetables, Lactic Fermentation - Organisms Lactic acid bacteria (Lactobateriacease) • gram positive • non motile • obligate anaerobics • no spores • aerotolerant • no cytochromes and catalase • fermentation of lactose • no growth on minimal glucose media • requirement of nutritional supplements (vitamins, amino acids, etc.) • when supplied with porphyrins → they form cytochromes !?! (indicating that they were originally aerobic organisms that have lost the capacity of respiration, metabolic cripples) Homolactic Fermentation - Electron and carbon flow 24 6 ATP ATP 10 3 20 LDH 12 3 20 10 3 LDH lactate 12 3 24 6 = glucose LDH = lactate dehydrogenase 20 = 2 red. equiv. 10 3 = pyruvate 12 3 = lactate Homo-lactic Fermentation - Electron and carbon flow O CH C O.S.: +3 → 1 electron H C H H C H H O.S.: 0 → 4 electrons O.S.: -3 → 7 electrons Strategy: 1) Aerotolerant → can ferment with strict anaerobes are still inhibited by oxygen 2) Simple quick metabolism and usage of carbohydrates 3) Production of acid, inhibiting competitors Significance: Why do lactic acid bacteria not spoil food but preserve it? •Only ferment sugars (24 e-) to lactate (2* 12 e-) nutritional value not significantly altered •Don’t degrade proteins •Don’t degrade fats •Acidity suppresses growth of food spoiling organisms (eg. Clostridia) •enhances nutritional value of organic material (example sauerkraut, Vit. C, scurvy) • Complex flavour development (diacetyl) •Examples: •Yogurt, sauerkraut, buttermilk, soy sauce, sour cream, cheese, pickled vegetables, •technical lactic acid for the production of bio-plastic (hydroxy acids allow chain linkages via ester bonds between hydroxy and carboxy group). • Heterolactic Fermentation Phosphoketolase pathway 24 6 20 20 01 20 5 ATP 24 6 = glucose 20 5 = ribose 2 0 = 2 red. equiv. 10 3 = pyruvate 12 3 = lactate 10 3 20 82 12 2 = ethanol 8 2 =acetate 12 3 12 2 Phosphoketolase pathway = combination of Pentosephosphate cycle and FBP pathway 0 1 = CO2. Heterolactic Fermentation Phosphoketolase pathway 24 6 20 01 20 5 ATP 20 24 6 = glucose 20 5 = ribose 2 0 = 2 red. equiv. 10 3 = pyruvate 12 3 = lactate 10 3 20 82 12 2 = ethanol 8 2 =acetate 12 3 12 2 0 1 = CO2. Presence of oxygen → lactate, acetate and CO2 production → 1 additional ATP from acetokinase. No ETP Heterolactic Fermentation Organisms: E.g. Leuconostoc spp. Lactobacillus brevis Strategy: • Use of parts of the pentose phosphate cycle which is designed for synthesis of pentose (DNA, RNA). → • Aerotolerant, simple pathway, quick metabolism, suited for substrate saturation. Application: Sourdough bread, Silage, Kefir, Sauerkraut, Gauda cheese (eyes) In the presence of oxygen, reducing equivalents from glucose oxidation are transferred to oxygen, allowing the gain of an additional ATP via acetate excretion Key enzymes of FBP pathway missing (Aldolase, Triosephosphate isomerase). Application of Lactic Fermentation Silage: Lactic acid fermentation of fodder material Process: 1) partial drying of fodder 2) shredding 3) Rapid filling of silo (1 or 2 days) 4) packing as densely as possible 5) Compressing 6) Sealing airtight 7) Additives (germination inhibitors, sugars, organic acids) 8) Avoid contamination with decaying fodder (Clostridia, proteolytic bacteria) Nutrient loss: 1. drying of fodder hay (25%), 2. ensilaging (10%) (2ATP out of 38) Applications of Lactic Fermentation Sauerkraut In principle identical to silage with following modifications: 1) White cabbage as the only plant material 2) Cabbage mixed with NaCl (2 – 2.5%) 3) Capacity of vessels (concrete, wood) up to 100 tons 4) Incubation (18oC to 20oC) for 4 weeks 5) Recirculation of brine by pumping for process monitoring (acids) 6) About 1.5% lactic acid produced 7) Sterilisation of product to have cooked sauerkraut (German). Raw (fresh sauerkraut used in salads) 8) Problem: 1 to 15 tons of highly polluted effluent per ton of cabbage Applications of Lactic Fermentation Similar to silage with following modifications: 1) White cabbage as the only plant material 2) Cabbage mixed with NaCl (2 – 2.5%) 3) Capacity of vessels (concrete, wood) up to 100 tons 4) Incubation (18oC to 20oC) for 4 weeks 5) Recirculation of brine by pumping for process monitoring (acids) 6) About 1.5% lactic acid produced 7) Sterilisation of product to have cooked sauerkraut (German). Raw (fresh sauerkraut used in salads) 8) Problem: 1 to 15 tons of highly polluted effluent per ton of cabbage Brine Recycle Sauerkraut Brine Recycle Applications of Lactic Fermentation Applications of Lactic Fermentation Olives 1) Black (ripe) or green (unripe) olives 2) Pretreatment with 1.5% NaOH saline (reducing bitterness) 3) Washing 4) Place fruit (still alcaline) in brime of 10% NaCl + 3% lactic acid (to neutralise pH) 5) Sugar addition to accelerate fermentation (Lactobacillus plantarum) 6) Incubate for several months until lactic acid >0.5% 7) Wooden barrels or plastic tanks Pickled Gherkins 1. Cover gherkins in 3% salt brine (NaCl) 2. Add spices, herbs, dill 3. Irradiate surface (UV) and close vessel 4. After 3 – 6 weeks 3% lactic acid is produced 5. Fermentation pattern like silage Applications of Lactic Fermentation Technical lactic acid Use: Leather – Textile – and Pharmaceutical Industry Bioplastics (Polylactic acid, biodegradable) Food acid (flavourless, non volatile) e.g. in sausages Product yield: 900 g per g of sugar Substrate: whey, cornsteep liquor, malt extract, ideally: sugars (15% cane or beets) Strains: Lactobacillus bulgaricus, Lactobacillus delbrueckii Duration: 5 days batch culture Applications of Lactic Fermentation Sourdough bread Biological raising agent (homo- and heterolactic fermentation) CO2 produced from heterolactic bacteria Necessary for rye bread to increase digestibility Health bread (lipid, proteins unchanged, vitamins produced) Pre-acidified (stomach friendly) Complex flavour development Increased shelf life Cheese Production Milk Homogenise Pasteurise Add Rennet* Yougurt (430°) Heat treatment (600°) Kneading Quark Fromage frais (acidic paste) * Proteolytic enzyme ** Coagulating Brie *** Heated stirring Edamer Curdling** Stirring Settling Whey Whey Pressuring Maturing Add starter culture (S. cremoris, S. lactis, L. bulgaricus, S. thermophilus Scolding*** Cooling Washing Salting Cottage cheese (granular) Cheddar Propanoate Formation From Lactate 1. Acryloyl pathway (Clostridium propionicum) The 4 reducing equivalents from lactate oxidation to acetate are merely “dumped” onto two further moles of lactate (dismutation, disproportionation) 12 3 LDH 12 3 20 PDH PrDH 20 01 14 3 14 3 ATP 82 12 3 Enzymes: Lactate DH, Pyruvate DH, Propionate DH (PrDH) Propanoate Formation From Lactate 1. Acryloyl pathway (Clostridium propionicum) 12 3 LDH 12 3 20 PDH PrDH The excretion of acetate gains 1 14 3 ATP (acetate kniase), 14 3 20 01 Energetic benefit? Thus 1/3 ATP/lactate metabolised. ATP 82 12 3 How to generate ATP from acetate excretion Phosphate Acetyl transferase: Acetate~CoA + Pi → Acetyl-P + CoA Acetokinase: Acetyl-P + ADP → Acetate + ATP Propanoate Formation From Lactate 2. Methyl-Malonyl-Pathway (Propionibacteria) • 2 reducing equivalents from lactate oxidation (exactly: PDH and ferredoxin as e- carrier) are transferred via electron transport phosphorylation to fumarate (fumarate respiration) resulting in one extra ATP (2/3 ATP/lactate metabolised). • Reverse TCA cycle. Fumarate reduction is an example of anaerobic respiration Homoacetogenesis is another example Propanoate Formation From Lactate 2. Methyl-Malonyl-Pathway (Propionibacteria) 12 3 12 3 12 3 LDH 20 14 3 14 3 PDH 14 20 3 01 Vit B12 Fd ATP 14 4 82 ETC 14 4 0 1 12 4 ATP 12 4 20 10 4 10 3 12 3 = lactate = propionate = succinate = fumarate (malate) 10 4 = OAA 10 3 = pyruvate Propionic Fermentation of Glucose Propionic Fermentation of Glucose Propionic Fermentation of Glucose Butyric Fermentation Acetone Butanol fermentation Homoacetogenesis The homoacetogenesis starts like the butyric acid fermentation: 1) Use of the fructose bisphosphate pathway (FBP) leading to 2 puruvate and 2 NADH. 2) Oxidative decarboxylation of pyruvate to acetyl-CoA, hydrogen gas and CO2. 3) In contrast to the butyric fermentation no acetoacetyl-CoA is formed. Instead two acetyl-CoA are intermediate products. Homoacetogenesis