Handout #12: More on Fractional 2k Designs A full 25 design: Consider a ¼ fraction of this full factorial experiment: 8 of the 32 possible runs are to be completed. 1 Consider the design generators and defining relation given by Minitab: Fractional Factorial Design Factors: Runs: Blocks: 5 8 1 Base Design: Replicates: Center pts (total): 5, 8 1 0 Resolution: Fraction: III 1/4 * NOTE * Some main effects are confounded with two-way interactions. Design Generators: D = AB, E = AC Alias Structure I + ABD + ACE + BCDE A + BD + CE + ABCDE B + AD + CDE + ABCE C + AE + BDE + ABCD D + AB + BCE + ACDE E + AC + BCD + ABDE BC + DE + ABE + ACD BE + CD + ABC + ADE The Design Matrix – to determine which setting of the factors are actually run: Notice that the design matrix selects opposite corners of each cube in each of the four quadrants. 2 Example: Example 8.7 from page 323 of your text. Example 8.7 is an example of a 27-4 resolution III design. That is, only 8 of the possible 128 runs were used. We consider this to be a highly fractionated design. Letting Minitab do all the work… Using the default design generators: Fractional Factorial Design Factors: Runs: Blocks: 7 8 1 Base Design: Replicates: Center pts (total): 7, 8 1 0 Resolution: Fraction: III 1/16 * NOTE * Some main effects are confounded with two-way interactions. Design Generators: D = AB, E = AC, F = BC, G = ABC Alias Structure I + ABD + ACE + AFG + BCF + BEG + CDG + DEF + ABCG + ABEF + ACDF + ADEG + BCDE + BDFG + CEFG + ABCDEFG A + BD + CE + FG + ABDFG + ACEFG B + AD + CF + EG + ABDEG + BCEFG C + AE + BF + DG + ACDEG + BCDFG D + AB + CG + EF + ABDEF + CDEFG E + AC + BG + DF + ACDEF + BDEFG F + AG + BC + DE + ADEFG + BCDEF G + AF + BE + CD + ACDFG + BCDEG BCG + BEF + BCDEFG ACG + AEF + ACDEFG ABG + ADF + ABDEFG ACF + AEG + ABCEFG ABF + ADG + ABCDFG ABE + ACD + ABCDEG ABC + ADE + ABCDEF + CDF + DEG + ABCF + ABEG + ACDG + ADEF + ABCDE + + CDE + DFG + ABCE + ABFG + BCDG + BDEF + ABCDF + + BDE + EFG + ABCD + ACFG + BCEG + CDEF + ABCEF + + BCE + BFG + ACDE + ADFG + BCDF + BDEG + ABCDG + + BCD + CFG + ABDE + AEFG + BCEF + CDEG + ABCEG + + BDG + CEG + ABDF + ACEF + BEFG + CDFG + ABCFG + + BDF + CEF + ABDG + ACEG + BCFG + DEFG + ABEFG + 3 The design matrix: After the experiment was run the following responses were obtained: Using Lenth’s test: Normal Probability Plot of the Effects (response is response, Alpha = .05) 99 Effect Ty pe Not Significant Significant 95 B 90 Percent 80 D 70 60 50 40 A 30 F actor A B C D E F G N ame A B C D E F G 20 10 5 1 0 10 20 Effect 30 40 Lenth's PSE = 0.675 4 What type of design have we arrived at? Rep 1 Rep 2 What is the alias structure for this one-half fraction of the 23 design? 5 In order to separate the main effects and the two-factor interactions, a second fraction is run with all of the signs reversed (this is called a fold-over design). Select Stat > DOE > Modify Design. Minitab creates the design matrix, and the data from the second run are added to the spreadsheet: 6 Alias Structure (up to order 3) I Blocks = A*B*D + A*C*E + A*F*G + B*C*F + B*E*G + C*D*G + D*E*F A + B*C*G + B*E*F + C*D*F + D*E*G B + A*C*G + A*E*F + C*D*E + D*F*G C + A*B*G + A*D*F + B*D*E + E*F*G D + A*C*F + A*E*G + B*C*E + B*F*G E + A*B*F + A*D*G + B*C*D + C*F*G F + A*B*E + A*C*D + B*D*G + C*E*G G + A*B*C + A*D*E + B*D*F + C*E*F A*B + C*G + E*F A*C + B*G + D*F A*D + C*F + E*G A*E + B*F + D*G A*F + B*E + C*D A*G + B*C + D*E B*D + C*E + F*G Estimated Effects and Coefficients for response (coded units) Effect 1.475 38.050 -1.800 29.375 0.125 0.500 0.125 -0.500 -0.400 0.325 1.525 -2.550 -1.125 19.150 Coef 98.638 1.025 0.738 19.025 -0.900 14.687 0.062 0.250 0.063 -0.250 -0.200 0.162 0.763 -1.275 -0.563 9.575 Normal Probability Plot of the Effects (response is response, Alpha = .05) 99 B 95 90 Effect Ty pe Not Significant Significant F actor A B C D E F G D BD 80 Percent Term Constant Block A B C D E F G A*B A*C A*D A*E A*F A*G B*D 70 60 50 40 30 N ame A B C D E F G 20 10 5 1 AF 0 10 20 Effect 30 40 Lenth's PSE = 0.75 7