Petroleum Engineering 406 Lesson 6 Well Control Unusual Operations Read • Well Control Manual – Chapter 13 • Homework 4 – Due Feb. 17, 1999 Contents • Pipe off bottom or out of hole – Stripping – Snubbing • Excessive casing pressure • Lost circulation • Hole in casing string • Plugged drillpipe or bit • Hole in drillpipe • H2S kicks • Trapped pressure • Gas kicks in OB mud • Gas cut mud • Determine SPP after kick Pipe off bottom or out of hole • Kick is below bit – Cannot circulate kick out with bit at this point. – Must get to bottom • Stripping • Snubbing Pipe off bottom or out of hole • Stripping - tripping • Snubbing - tripping into or out of the well into or out of the well under pressure through under pressure through closed preventers closed preventers • Buoyed weight of the • Buoyed weight of the drillstring > force drillstring < force exerted by the exerted by the wellbore pressure wellbore pressure Forces acting on drillstring • Down – weight of drillstring – downward forces from pressure on upsets • Up – buoyancy effects – upward forces from pressure on upsets Forces acting on drillstring • Net effect – down • buoyed weight of drillstring – up • force from pressure acting on cross sectional area of pipe inside the BOP • =Pressure x area Stripping through annular • Install safety valve in top of drillstring (inside BOP) Stripping through annular Stripping through annular Stripping through rams Stripping through rams Stripping through rams Stripping through rams Snubbing Snubbing Snubbing calculations • F=PxA • Example: A well has 450 psi pressure. • 2-7/8”, 6.5 lb/ftpipe in well with BOP closed. What is the upward force on the pipe. • F=450x.07854x2.875^2=2919 lbf • =449 ft of pipe if suspended in air Snubbing calculations • What is the buoyed weight of 279’ of 2.875”, 6.5 lb/ft pipe (pipe empty) suspended in 13.2 ppg mud? • W=Lx[Pipe wt.-{(OD)2x.0408xMWo}] • W=572 lbf Snubbing calculations • What is the increase in buoyed weight if the tubing is filled with 13.2 ppg mud? • Wi=Lx(ID)2x.0408xMWi • 894 lbf Snubbing calculations • General form of buoyed weight of pipe in the wellbore • W=Lx [Pipe wt.-{(OD)2x.0408xMWo}+ {(ID)2x.0408xMWi}] Excessive casing pressure • Casing pressure exceeds: – MASP – Rated pressure of BOP – Rated pressure of casing Lost circulation during kick • Partial loss • Total loss • Pump LCM keep circulating. • ? Lost circulation during kick • Circulating out kick • Casing seat fractures – Underground blowout • Determine where thief zone is • Pump heavy mud on bottom, light on top • Spot barite plug Lost circulation during kick • Drilling into thief zone • Upper zone kicks • Gunk squeeze on bottom • Kill upper zone Hole in casing string • Treat similar to lost circulation • Can set casing patch • Cement Plugged drillpipe or bit • If you can continue to circulate • adjust kill sheet to reflect the increase in pressure loss • If you cannot continue to circulate • May have to “blow” the jets out, or perforate Hole in drillpipe • Must plug the hole – strokes to bet incorrect – SPP incorrect – wash DP in two • Pump softline or panty hose • Set plugs, strip out, replace leaky joint, strip back in H2S kicks • Hydrogen Sulfide – very poisonous, – explosive – accumulates in low areas • Some people bullhead Trapped pressure • • • • Record SIDPP and SICP Bleed small amounts of mud from annulus Close choke, record SIDPP and SICP If both pressures are lower than before, repeat bleeding. • If SIDPP is the same and SICP is slightly higher, stop bleeding. Gas kicks in OB mud • Solubility of gas in OB mud can mask the kick indicators. • Look for small pit gains, and small flow increases • Gas remains in solution until near the surface, where it comes out of solution (sometimes violently) and expands rapidly Gas Cut Mud • What is it? • Where does it come from? • How dangerous is it? • Are we loosing much HSP? Gas Cut Mud • Determine where gas came from by: – circulating BU – If gas goes away with circulation • probably drilled gas – If gas does not go away with circulatio • raise MW • Causes very little loss of HSP – almost all expansion near the surface Gas Cut Mud Gas Cut Mud Gas Cut Mud Gas Cut Mud Gas Cut Mud Gas Cut Mud Gas Cut Mud Determine SPP after kick • Slowly increase pump speed to kill speed while – maintaining casing pressure = SICP • When pumps are up and stable at kill speed – record circulating DPP • SPP=Circulating DPP - SIDPP