Procurement Section Tender 2014/269 Mechanical Engineering Laboratory Equipments Item # 1 Specification Rankine cycle Power Plant The system includes: 1. Steam power cycle: boiler, turbine, condenser and pump with all fittings and controls. 2. Electric power generation module. 3. Electric/furnace boiler. 4. Turbine: single stage, with tachometer or speed and brake power measurement. 5. Condenser: water cooled. 6. Feed pump. 7. Flow meters for cooling water. 8. Pressure gauges for all equipment. 9. Computer data acquisition software capable of measuring and recording analog, qty 1 digital and frequency signals . 10. Equipped with calibrated transducers and thermocouples capable of measuring boiler temperature and pressure. Turbine inlet and exit temperature and pressure, turbine RPM, fuel flow rate and generator load, voltage and current. 2 Automated computerized Fuel Cell Trainer for the Production of electrical and thermal energy The system includes: 1. 1 Stack consisting of separate cells connected in series. 2. Cells type PEMFC. 3. Feeding and exhaust line of hydrogen. 4. Air/cooling fan with speed control. 5. Inverter for using the voltage generated by the fuel cell. 6. Connection of electrical loads for system analysis. 7. Measurement and display of system variables. • PEMFC (Polymer Electrolyte Membrane Fuel Cell) stack consisting of a set of 4 basic cells • Rated power: 80-100W • Maximum power: 80-100W 1 3 • Voltage:1.8- 5 V • Feeding line of hydrogen with flow meter and escape solenoid valve • Air intake and cooling fan with speed control and digital display of the impressed voltage • Inverter: input voltage of 2-10 Vd.c., output voltage of 6-9- 15 Vd.c. • Digital measurement of voltage and current on cell output and on electric loads • Variable electric loads connectable separately: lamp, simulation of electric loads of electrical household appliances • Digital measurement of cell temperature • I/O acquisition system for processing the operating parameters Reynolds Number and Transitional Flow with a Heater Module. 1 • A free standing - apparatus that gives a visual demonstration of laminar and turbulent flow and investigates Reynolds number at transition ( Flow Visualization ) . •The system uses a dye injector to show the different flow patterns. • The heating Unit (Module) is used to vary and control the water Temperature and hence Viscosity. 4 Stability of a Floating Body 1 • This system shows how to find the metacentric height of a floating body and allows full investigations into theoretical predictions. • Determination of the metacentric height , and thus the metacentre, of a floating pontoon. This is by graphic analysis of the angles of tilt of the pontoon with various centres of gravity. • The experiment consists of rectangular pontoon floating in water. Plastic materials and corrosion-resistant finishes throughout the equipment to give the fullest possible protection against corrosion 5 Pitot Tube Measuring instruments for measuring only the dynamic head in water flow 3 6 7 Particulate Filter Diesel Particulate Filter DPF New • Specifications • Filtration efficiency >97% for particulate size range 10-500 nm at all steady state and transient operation conditions. • Efficiency >90% during the regeneration • Full load exhaust temperature till 750oC • Inlet and exit ducts 2” diameter. Universal Testing Machine UNIVERSAL TESTING MACHINE with data Acquistion System With Motorized pump with the following Specification 1.Capacity : not less than 100KN 2. For studying Tensile properties and compressive prosperities of many materials, Brinel test. COIL Spring test, beam and leaf spring test 3. a digital force sensor measures applied load, digital load meter shows real time force, stores peak force. A Digital displacement indicator measures and displays the vertical movement. 4. The trainer should include the following o DATA ACQUISITION SYSTEM o Motorized pump system o To log experiment results , automatically calculate answers , results , ceat charts and results o EXTENSOMETER to find young's modulus of tensile test o Brinell hardness test kit o coil spring test kit o Coil Spring Attachment o Beam and leaf spring kit 1 1 8 Signal Analyzer With the following specification Bandwidth 100 kHz FFT spans 200 mHz to 100 kHz FFT resolution 100, 200, 400 or 800 lines 90 dB dynamic range 140 dB dynamic range in swept-sine mode Source Outputs: Sine, Swept-Sine, White/Pink Noise, Chirp, Burst Chirp, and Arbitrary FFT Measurement Group: FFT, Time Record, Windowed Time, Time Capture, Transfer Function, Cross Spectrum, Coherence, Cross-Correlation, Auto-Correlation, Orbit Views: Linear Magnitude, Log Magnitude, Magnitude Squared, Real Part, Imaginary Part, Phase, Unwrapped Phase, Nichols, Nyquist Storage: USB drive 9 10 11 Computer interface System with software External Interface with USB to connect trainers to the PC This interface board to be used as acquisition system through PC to be used for data acquisition ( supervision & graphing ) for kits without PID control and to be used for supervision with graphing processing, monitoring and control of kits with PID controller . This unit to be provided with USB driver and DLL library compatible with LabView software Universal DC/AC Power supply Universal DC/AC Power supply with base unit . This includes variable DC , fixed dc, variable and fixed AC also includes a special box to place in the training kits . Oscilloscope With the following specification 4-channel oscilloscope 200 MHZ 200 MHZ Digital Sample oscilloscope ( color) : Mod.: Tds2024c Frequency : 200MHZ Sampling rate : 2GS/S for each channels supplied with 4 probes 1 3 3 3 12 Industrial Robot arm The industrial robot consists of the following components: 1. Manipulator Arm with Electro Mechanical Gripper. 2. Robot controller. 3. Smart PAD teach pendant. 4. Connecting cable, data cable. 5. Connecting cable, motor cable. 6. All necessary software for operation, programming, and training. 7. Welding tools. Description of the industrial robotic Arm; 1. The Manipulator arm has Six axes (six degrees of freedom arm). 2. Axes 1,2, & 3 are the main axes. 3. Axes 4, 5. & 6 are the wrist axes. 4. Rated load : 5. Maximum total distributed load (Supplementary load arm, 6. load link , load rotating column) is: ≥ 45 kg. 7. Reach: ≥ 1600 mm. 8. Repeatability : < ±0.05 Axes Data. Aix 1 2 3 4 5 6 ≥ 15 kg. Range of Motion at least ± 180º +40º to- 160 º +150 to – 130 ± 350 º ± 130 º ± 350 º Speed ≥ 155 º/s ≥ 155 º/s ≥ 155 º/s ≥ 330 º/s ≥ 340 º/s ≥ 630 º/s Requirements; 1. Rated payloads and supplementary loads can be moved at maximum speed even with the arm fully extended. 2. Joints and gears are virtually free from backlash 3. All moving parts are covered 4. All axes are powered by brushless AC servomotors of plug in design which require no maintenance and offer protection against overload. 5. Main axes are lifetime lubricated 6. Controller should be compact, user friendly and easy to service with PC Control. 7. Wrist should be provided with a mounting for attachment of end effectors as grippers. And welding tools. The control PC includes the following components: 1. 2. 3. 4. 5. 6. 7. Motherboard Processor Heat sink Memory modules Hard drive LAN Dual NIC network card Optional modules, e.g. field bus cards The control PC is responsible for the following functions of the robot controller: 1. User interface 2. Program creation, correction, archiving , and maintenance Sequence control 3. Path planning 4. Control of the drive circuit 5. Monitoring 6. Safety equipment 7. Communication with external periphery (other controllers, host computers, PCs, network) 13 Gyroscope Four Axis Control Moment Gyroscope Apparatus Provide excellent demonstration of multi-DOF rigid body control, gyroscopic torque and its control. The apparatus should have: Low friction slip rings at all gimbals for unlimited range of motion. High resolution encoders at each axis for feedback of all position and velocity states, and for low noise real-time angular rate measurement. A host of safety features such as fail-safe brakes. Inertial rate sensing switches. High momentum, dynamically balanced rotor. Electromechanical brakes at for the axis Slip rings at each gimbal provide continuous rotation at all axes for unconstrained range of motion with low electrical noise and low friction. Software: All other required software packages 1 14 Torsional Testing Machines Torsion Testing Machine ((>30 Nm) with data acquistion system The system should have the ability to work as standalone system and to work with PC also The trainer should include built-in digital and torque and strain meters to measure torque and strain The trainer to have the ability to make reverse and forward loading • Torque capacity > to 30 Nm • Direct readings of torque and strain on digital displays • Suitable for destructive tests on specimens • Forward and reverse loading • Bench-mounted version of the Versatile Data Acquisition System • Torsiometer – Mechanical torsiometer 1 15 Balance of Reciprocating Masses balancing a rotating mass system statically and dynamically • balancing horizontal shaft with up to four rotating masses. •Independent analysis of static and dynamic balancing • Dynamic balancing of rotating mass systems by calculation and vector diagrams. . To include at least three removable rotating masses (balance blocks) with different inserts for a range moments •Portractor horizontal scale and sliding indicator to help accurately position the rotating masses the system to be complete system with all needed accessories 1 16 Inverted Pendelum Platform Dimensions (L X W XH) (range) 1 =1.0 m x 20 cm x 40 cm Travel Distance 0.5 - 1.0 cm Maximum Velocity Range 5.0 – 10.0 m/s Total weight 10- 20kg Power basic features Control box, Power supply, Amplifier, interconnection terminals Software Requirements 17 Manual Sheet Metal Folding Machine With the following specification 1 Hand and foot operated 2- Back gauge 3- Radius blades 4- Working length 1020 mm 5- Steel thickness 2.5 mm 6- Max opening 47 mm 7- Folding angle 135 degrees Software pack (DOS version ) or OS, with source code MATLAB Tools or any other control software. 1-