Project Readiness Package Rev 7/10/13 ADMINISTRATIVE INFORMATION: Project Name: Project Number, if known: Preferred Start/End Semester in Senior Design: Fall/Winter Fall/Spring Winter/Spring Faculty Champion: Name Dept. Email Phone Other Support, if known: Name Dept. Email Phone Wheel chair assist (tentative) Project “Guide” if known: Primary Customer, if known (name, phone, email): Sponsor(s): Name/Organization Contact Info. Page 1 of 5 Type & Amount of Support Committed Project Readiness Package Rev 7/10/13 PROJECT OVERVIEW: People who use manual wheelchairs face a common problem moving up inclined surfaces. First it takes a tremendous amount of energy to raise their own weight plus the weight of the wheelchair using only their arms, and second the chair begins to move backward when they release the wheel to gain a new grip. This project focuses on both of these problems. Some existing devices, that perform similar functions, currently available in the marketplace are: Grade Aid (http://www.livewellmedical.com/index.php?main_page=product_info&products_id=1298), which work best with inflatable tires and not as well with solid tires. (~$200) Magic Wheels (http://www.gulfmed.com/resource/products/productList.asp?Cat=51), which require replacement of the stock wheels. (~$5000) Power assist devices, which are motors that engage only when moving uphill. (~$5000) Fully motorized wheelchairs (for example, http://www.quickie-wheelchairs.com/category/PowerWheelchairs/552), which may not be an option for some users and which may not be desirable for other users. (~$4000) DETAILED PROJECT DESCRIPTION: Customer Needs and Objectives: Comprehensive list of what the customer/user wants or needs to be able to do in the “voice of the customer,” not in terms of how it might be done; desired attributes of the solution. From the customer: 1. A device which will allow the user to easily go up graded inclines and ramps without the need to get a “running start” and rely on momentum to overcome gravity (between pushing strokes) while propelling forward by pushing on the handrims. (conceptually this requirement likely requires that the two large wheels of the chair be unable to rotate in reverse, while the occupant attempts to go up the slope). The device should prevent the wheelchair from going backwards, when the user is on a slope, but is resting between pushing strokes on the handrims. 2. Ideally the device would be retrofitable to most existing manual wheelchairs 3. The price of the device should be in the $100-$200 price range. 4. If it is fitted onto existing wheelchairs, that adaptation should be easy to accomplish and not require other modifications, such as new wheels, tires, or wheel-locks. 5. The device must be capable of being easily disengaged by the user. That is, it must not negatively affect the user’s ability to use the wheelchair in the normal fashion on level ground, and must allow for full maneuverability of the chair in normal operation. 6. The device must not add significant resistance to the forward motion of the chair. 7. Safety considerations must be built-in to the device so that it cannot fail and allow the user to suddenly experience an unexpected backward motion on slopes. 8. The device may require the use of anti-tipping devices to prevent unexpected tipping over (backwards) of the chair on steep grades. Functional Decomposition: Functions and sub-functions (verb-noun pairs) that are associated with a system/solution that will satisfy customer needs and objectives. Focus on “what” has to be achieved and not on “how”it is to be achieved – decompose the system only as far as the (sub) functions are solution independent. This can be a simple function list or a diagram (functional diagram, FAST (why-how) diagram, function tree). Page 2 of 5 Project Readiness Package Rev 7/10/13 Help manual wheelchair users travel up inclines Prevent wheelchair rollback on inclines Sense incline Prevent slipping Provide assistance on inclines Prevent sliding Prevent tipping Sense incline Provide additional torque Potential Concepts: Generate a short list of potential concepts (solutions) to realize the system and associated functions. This may involve benchmarking or reverse engineering of existing solutions. For each concept and its associated function(s), generate a list of key tasks or skills needed to design and realize the function(s), and identify which disciplines (ME, EE, CE, ISE, …) are likely to be involved in the design and realization of the function(s). See the “PRP_Checklist” document for a list of student skills by department. Potential concepts, skills, and tasks should not be shared with students. The basic requirement is capture energy when the wheelchair moves down an incline and then apply that energy to assist the operator when moving up an incline. Since energy can be stored in many forms, there are potential mechanical and electrical solutions including springs and batteries. It is important to keep the incremental weight and cost to a minimum. Specifications (or Engineering/Functional Requirements): Translates “voice of the customer” into “voice of the engineer.” Specifications describe what the system should (shall) do in language that has engineering formality. Specifications are quantitative and measureable because they must be testable/ verifiable, so they consist of a metric (dimension with units) and a value. We recommend utilizing the aforementioned functional decomposition to identify specifications at the function/ sub-function levels. Target values are adequate at this point – final values will likely be set after students develop concepts and make tradeoffs on the basis of chosen concepts. Consider the following types of specifications:geometry (dimensions, space), kinematics (type & direction of motion), forces, material, signals, safety, ergonomics (comfort, human interface issues), quality, production (waste, factory limitations), assembly, transport/packaging, operations (environmental/noise), maintenance, regulatory (UL, IEEE, FDA, FCC, RIT). Constraints: External factors that, in some way, limit the selection of solution alternatives. They are usually imposed on the design and are not directly related to the functional objectives of the system but apply across the system (eg. cost and schedule constraints). Constraints are often included in the specifications list but they often violate the abstractness property by specifying “how”. Project Deliverables: Expected output, what will be “delivered” – be as specific and thorough as possible. Budget Estimate: Major cost items anticipated. Intellectual Property (IP) considerations: Describe any IP concerns or limitations associated with the project. Is there patent potential? Will confidentiality of any data or information be required? Other Information: Describe potential benefits and liabilities, known project risks, etc. Continuation Project Information, if appropriate: Include prior project(s) information, and how prior project(s) relate to the proposed project. STUDENT STAFFING: Page 3 of 5 Project Readiness Package Rev 7/10/13 Skills Checklist: Mechanical Engineering 1 3D CAD MATLAB programming 3 Machining (basic) 2 Stress analysis (2D) 1 Statics/dynamic analysis (2D) Thermodynamics Aerodynamics CFD Biomaterials Vibrations Combustion engines GD&T (geometic dimensioning & tolerancing) Linear controls Composites DFM 3 Robotics (motion control) Composites Other: Other: Fluid dynamics (CV) LabView (data acquisition, etc.) Statistics 2 FEA Heat transfer 2 Modeling of electromechanical & fluid systems 1 Fatigue & static failure criteria (DME) 1 Specifying machine elements Other: Industrial & Systems Engineering Statistical analysis of data – regression Materials science Materials processing – machining lab Facilities planning – layout, material handling Production systems design – lean, process improvement 2 Ergonomics – interface of people & equipment (procedures, training, maintenance) Math modeling – linear programming), simulation 5 Project management Shop floor IE – methods, time study Programming (C++) DOE Systems design – product/process design Data analysis, data mining 2 Manufacturing engr. Engineering economy – ROI Quality tools – SPC Production control – scheduling DFx -- Manuf., environment, sustainability Other: Other: Other: Electrical Engineering 3 Circuit design: AC/DC converters, regulators, amplifier ckts, analog filter design, FPGA Logic design, sensor bias/support circuitry 2 Power systems: selection, analysis, power budget determination System analysis: frequency analysis (Fourier, Page 4 of 5 Digital filter design and implementation, DSP Microcontroller selection/application Wireless protocol, component selection Project Readiness Package Rev 7/10/13 Laplace), stability, PID controllers, modulation schemes, VCO’s & mixers, ADC selection Circuit build, test, debug (scopes, DMM, function generators) Board layout MATLAB PSpice Programming: C, Assembly Electromagnetics (shielding, interference) Antenna selection (simple design) Communication system front end design Algorithm design/simulation Embedded software design/ implementation Other: Other: Other: Computer Engineering Digital design (including HDL and FPGA) Software for microcontrollers (including Linux and Windows) Device programming: Assembly language, C Programming: Java, C++ Analog design Networking and network protocols Scientific computing (including C and MATLAB) Signal processing Interfacing transducers and actuators to microcontrollers Wireless networks Robotics (guidance, navigation, vision, machine learning, and control) Concurrent and embedded software Embedded and real-time systems Digital image processing Computer vision Network security Other: Other: Anticipated Staffing Levels by Discipline: Discipline EE ME How Many? 1 Anticipated Skills Needed (concise descriptions) Battery power management and motor control 2 Machining, CAD Design, stress and fatigue analysis, dynamic analysis System dynamics 1 Project management, ergonomics, manufacturability CE ISE Other Page 5 of 5