V12/ 2 + p1/ + gz1= V22/2 + p2/ + gz2 + hlT H E A D L O S S hlT = hl + hm Convenient to break up energy losses, hlT, in fully developed pipe flow to major loses, hl, due to frictional effects along the pipe and minor losses, hlm, associated with entrances, fittings, changes in area,… Minor losses not necessarily < Major loss , hl, due to pipe friction. Minor losses traditionally calculated as: hlm = KV2/2 (K for inlets, exits, enlargements and contractions) where K is the loss coefficient or hlm = (Cpi – Cp)V2/2 (Cpi & Cp for diffusers) where Cp is the pressure recovery coefficient or hlm = f(Le/D)V2/2 (Le for valves, fittings, pipe bends) where Le is the equivalent length of pipe. Both K and Le must be experimentally determined and will depend on geometry and Re, uavgD/. At high flow rates weak dependence on Re. V1avg2/ 2 + p1/ + gz1= V2avg2/2 + p2/ + gz2 + hlT hlT = hl + hm; hlm = KV2/2 inlets, sudden enlargements & contractions; gradual contractions and exits Minor losses due to inlets: hlm= p/ = K(V2/2); V2 = mean velocity in pipe If K=1, p = V2/2 V1avg2/ 2 + p1/ + gz1= V2avg2/2 + p2/ + gz2 + hlT hlT = hl + hm Head is lost because of viscous dissipation when flow is slowed down (2-3) and in violent mixing in the separated zones For a sharp entrance ½ of the velocity head is lost at the entrance! vena contracta K = 0.78 separation unconfined mixing as flow decelerates r K = 0.04 r/D > 0.15 D V12/ 2 + p1/ + gz1= V22/2 + p2/ + gz2 + hlT hlT = hl + hlm; hlm = KV2/2 inlets, sudden enlargements & contractions; gradual contractions and exits Minor losses due to sudden area change: hlm= p/ = K(V2/2); V2 = faster mean velocity pipe • hlm head losses are primarily due to separation • Energy is dissipated deceleration after separation leading to violent mixing in the separated zones NOTE SOME BOOKS (Munson at al.): hlm = K V2/(2g) our Hlm!!! AR < 1 V2 AR < 1 hlm = ½ KV2fastest V1 AR < 1 Why is Kcontraction and Kexpansion = 0 at AR =1? V1avg2/ 2 + p1/ + gz1= V2avg2/2 + p2/ + gz2 + hlT hlT = hl + hlm; hlm = KV2/2 inlets, sudden enlargements & contractions; gradual contractions and exits Entire K.E. of exiting fluid is dissipated through viscous effects, V of exiting fluid eventually = 0 so K = 1, regardless of the exit geometry. hlm = KV2/2 hydrogen bubbles hydrogen bubbles Only diffuser can help by reducing V. Water, velocity = 14 cm/s, width of opening = 30 mm, Re = 4300 V2 ~ 0 Which exit has smallest Kexpansion? K =1.0 K =1.0 K =1.0 K =1.0 MYO V1avg2/ 2 + p1/ + gz1= V2avg2/2 + p2/ + gz2 + hlT hlT = hl + hlm; hlm = KV2/2 inlets, sudden enlargements & contractions; gradual contractions and exits GRADUAL CONTRACTION AR < 1 Where average velocity is fastest breath V1avg2/ 2 + p1/ + z1=V2avg2/2 + p2/ + gz2 + hlT hlT = hl + hlm; hlm = p/ = (Cpi – Cp) 1/2V12 gentle expansions ~ diffusers ugly DIFFUSERS 3 cm/sec good 20 cm/sec bad assume fully developed ….. ? > P1 P2 < = Fully developed laminar flow, is: P1 greater, less or equal to P2? What if fully developed turbulent flow? What if developing flow? P1, V1 P2, V2 P1, V1 P3, V3 Is P2 greater, less than or equal to P1? Is P2 greater, less than or equal to P1? Is P likely to be greater, less than or equal to P? DIFFUSERS Diffuser data usually presented as a pressure recovery coefficient, Cp, Cp = (p2 – p1) / (1/2 V12 ) Cp indicates the fraction of inlet K.E. that appears as pressure rise [ hlm = p/ = (Cpi – Cp) 1/2V12] The greatest that Cp can be is Cpi, the case of zero friction. DIFFUSERS Diffuser data usually presented as a pressure recovery coefficient, Cp, Cp = (p2 – p1) / (1/2 V12 ) Cp indicates the fraction of inlet K.E. that appears as pressure rise [ hlm = p/ = (Cpi – Cp) 1/2V12] Cp will get from empirical data charts. It is not difficult to show that the ideal (frictionless) pressure recovery coefficient is: Cpi = 1 – 1/AR2, where AR = area ratio Cp = (p2 – p1) / (1/2 V12 ) Cpideal = 1 – 1/AR2 AR = A2/A1 >1 p1 + ½ V12 = p2 + ½ V22 (BE - ideal) p2/ – p1/ = ½ V12 - ½ V22 A1V1 = A2V2 (Continuity) V2 = V1 (A1/A2) p2/ – p1/ = ½ V12 - ½ [V1(A1/A2)]2 p2/ – p1/ = ½ V12 - ½ V12 (1/AR)2 (p2 – p1)/( ½ V12) = 1 – 1/AR2 Cpi = 1 – 1/AR2 Relating Cp to Cpi and hlm p1 / + ½ V12 = p2/ + ½ V22 + hlm (z1 = z2 = 0) hlm = V12/2 - V22/2 – (p2 – p1)/ hlm = V12/2 {1 + V22/V12 – (p2 – p1)/ ( 1/2 V12)} A1V1 = A2V2 Cp = (p2 – p1)/ ( 1/2 V12) (Cp is positive & < Cpi) hlm = V12/2 {1 - A12/A22 – Cp} Cpi = 1 – 1/AR2 hlm = V12/2 {Cpi – Cp} Q.E.D. (see Ex. 8.10) hlm = (Cpi – Cp)V2/2; Cpi = 1 – 1/AR2 Cp N/R1 = 0.45/(.15/2) = 6 AR ~ 2.7 * Cp 0.62 Pressure drop fixed, want to max Cp to get max V2; minimum hlm If flow too fast or angle too big may get flow separation. Cp for Re > 7.5 x 104, “essentially” independent of Re V1avg2/ 2 + p1/ + z1=V2avg2/2 + p2/ + gz2 + hlT hlT = hl + hlm; hlm = f(Le/D)V2/2 valves and fittings hlm = f(Le/D)V2/2 Head loss of a bend is greater than if pipe was straight (again due to separation). Nozzle Problem A Neglecting friction, is flow faster at A or B or same? V12/ 2 + p1/ + z1=V22/2 =0 + p2/ + gz2 + hlT VA2/ 2 + patm/ + d = VB2/ 2 + patm/ + d A If flow at B did not equal flow at A then could connect and make perpetual motion machine. A C d C d V12/ 2 + p1/ + z1=V22/2 + p2/ + gz2 + hlT =0 0 =0 VT2/ 2 + patm/ + d = VC2/ 2 + patm/ + d ? neglect friction V12/ 2 + p1/ + z1=V22/2 + p2/ + gz2 + hlT C d Nozzle V12/ 2 + p1/ + z1=V22/2 + p2/ + gz2 + hlT =0 0 =0 VT2/ 2 + patm/ + d = VC2/ 2 + patm/ + d breath Pipe Flow Examples ~ Solving for pressure drop in horizontal pipe V1avg2/2 + p1/ + gz1 – (V2avg2/2 + p2/ + gz2) = hlT = hl + hlm = f [L/D][V2/2] + f [Le/D][V2/2] + K[V2/2] Laminar flow ~ f = 64/ReD Turbulent flow ~ 1/f0.5 = -2.0 log{(e/D)/3.7 + 2.51/(ReD f0.5) (f = 0.316/ReD0.25 for Re < 105) p2- p1 = ?; Know hlT , L, D, Q, e, , , z2, z1 p2- p1 = ?; Know L, D, Q, e, , , z2, z1 Compute the pressure drop in 200 ft of horizontal 6-in-diameter asphalted cast-iron pipe carrying water with a mean velocity of 6 ft/s.* V1avg2/2 + p1/ + gz1 - V2avg2/2 - p2/ - gz2 = f [L/D][V2/2] + f [Le/D][V2/2] + K[V2/2] p1/ - p2/ = f [L/D][V2/2] = hlm p2- p1 = ?; Know L, D, Q, e, , , z2, z1 p1/ - p2/ = f [L/D][V2/2] = hl f(Re, e/D); ReD = 270,000 & e/D = 0.0008 1/f0.5 = -2.0 log{(e/D)/3.7 + 2.51/(ReD f0.5); f = 0.0197 f ~ 0.02 p2 – p1 = hl = f(Re, e/D) [L/D][V2/2] = 280 lbf/ft2 Pipe Flow Examples ~ Solving for pressure drop in non-horizontal pipe p2- p1 = ?; Know L, D, Q, e, , , z2, z1 Oil with = 900 kg/m3 and = 0.00001 m2/s flows at 0.2 m3/s through 500m of 200 mm-diameter cast iron pipe. Determine pressure drop if pipe slopes down at 10o in flow direction. V1avg2/2 + p1/ + gz1 - V2avg2/2 - p2/ - gz2 = f [L/D][V2/2] + f [Le/D][V2/2] + K[V2/2] p1/ + gz1 - p2/ - gz2= f [L/D][V2/2] = hlm p2- p1 = ?; Know L, D, Q, e, , , z2, z1 p1/ + gz1 - p2/ - gz1= f [L/D][V2/2] f(Re, e/D); ReD = 128,000 & e/D = 0.0013 1/f0.5 = -2.0 log{(e/D)/3.7 + 2.51/(ReD f0.5) f = 0.0227 f ~ 0.023 p2 – p1 = hl - g500(sin 10o) = 265,000 kg/m-s2 If know everything but pressure drop or L then can use Moody Chart without iterations Pipe Flow Examples ~ Solving for V in horizontal pipe Q = ?; Know L, D, Q, e, , , z2, z1, p1, p2 Compute the average velocity in 200 ft of horizontal 6-in-diameter asphalted cast-iron pipe carrying water with a pressure drop of 280 lbf/ft2. V1avg2/2 + p1/ + gz1 - V2avg2/2 - p2/ - gz2 = f [L/D][V2/2] + f [Le/D][V2/2] + K[V2/2] p1/ - p2/ = f [L/D][V2/2] p1/ - p2/ = f [L/D][V2/2] V = (0.7245/f) f ~ 0.19 e/D = 0.0008 Guess fully rough regime f ~ 0.19 f1 = 0.19; V1 = (0.7245/f1)1/2 = 6.18 ft/s ReD1 = 280,700 f2 = 0.198; V2 = (0.7245/f1)1/2 = 6.05 ft/s Pipe Flow Examples ~ Solving for D in horizontal pipe Q = ?; Know L, D, Q, e, , , z2, z1, p1, p2 Compute the diameter of a 200 m of horizontal pipe, e = 0.0004 mm, carrying 1.18 ft3/s, = 0.000011ft2/s and the head loss is 4.5 ft. HlT = hl/g = [length] = 4.5 ft V1avg2/2g + p1/g + z1 - V2avg2/2g - p2/g - z2 = f [L/D][V2/2g] + f [Le/D][V2/2g] + K[V2/2g] p1/ - p2/ = f [L/D][V2/2] f = function of ReD and e/D ReD = VD/ = 4Q/(D) or ReD = 136,600/D f [L/D][V2/2] = hl f = hl [D/L]2/[(4Q/D2)2] f ={2/8}{hlD5/(LQ2)} = 0.642D or D = 1.093 f 1/5 e/D = 0.0004/D (1) ReD = 136,600/D (2) D = 1.093 f 1/5 (3) e/D = 0.0004/D Guess f ~ 0.03; then from (2) get D ~ 1.093(0.03)1/5 ~ 0.542 ft From (1) get ReD ~ 136,600/0.542 ~ 252,000 From (3) get e/D = 0.0004/0.542 ~ 7.38 x 10-4 fnew ~ 0.0196 from plot; ReDnew ~274,000; fnewest ~ 0.0198 from plot Dnew ~ 0.498; e/D ~8.03 x 10-4 Dnewest~ 0.499 Solve for V in vertical pipe with minor losses, hlm Assume D >> d; turbulent flow; Atm press. at top & bottom f = 0.01 Find Ve as a function of g & d V12/2 + p1/ + gz1 – (V22/2 + p2/ + gz2) = hlT = hl + hlm = f [L/D][V2/2] + f [Le/D][V2/2] + K[V2/2] V12/2 + p1/ + gz1 – (V22/2 + p2/ + gz2) = hlT = hl + hlm = f [L/D][V2/2] + f [Le/D][V2/2] + K[V2/2] V02/2 + patm/ + gz0 - V22/2 - patm/ - gz2 = f [L/D](V22/2)+(K1+K2+f[L/d])(V22/2) V02/2 = 0; V22/2 = 1V22/2 gz0–gz2–V22/2={f [L/D]+K1+K2)}(V22/2) V22 = 2g(z0-z2)/[1 + K1 + K2 + f(L/d)] V22 =2g140d/(1+0.5+1.0+1.0+001x100)1/2 V2 = (80gd)1/2 laminar transitional turbulent The END ~