First Mid Year Sales and Technical Class Room Training, Holiday Inn Resort 5th September,2007 TA INSTRUMENTS IN ASSOCIATION WITH NATIONAL SCIENTIFIC COMPANY Presenter: Farhan Akhter Sheikh (Customer Support Engineer) AGENDA •Thermal and Rheology, A window look •TA Product line with Snap shot •Present Market Share •Our Competitors •Areas that Needs Attention •Service & Technical Points Thermal Analysis & Rheology • A complementary set of analytical techniques • Instruments and software for characterizing a wide range of materials • Measures changes in the Physical, and Chemical properties of materials as a function of time, temperature and other specific variables. What is Rheology ? Rheology is the science of flow and deformation of matter. The relationship between stress and deformation is a property of the material. We can therefore define Rheology as the study of stress-deformation relationships. What is a Rheometer? An instrument that measures both viscosity and viscoelasticity of fluids, semi-solids and solids It provides following information about the material’s: 1. 2. 3. Viscosity (which is the function of shear rate or stress, time & temperature dependence) Viscoelastic properties (G’, G”, tan d) with respect to time, temperature, frequency & stress/strain Transient response (relaxation modulus, creep compliance, creep recovery) Types of Rheometers • Rotational (Shear) Rheometers – ARES (Strain Control – SMT) – AR (Stress Control – CMT) • Solids (Tensile/Bending) Rheometers – RSA (Strain Control – SMT) – DMA Q800 (Stress Control – CMT) Rheometers Product Line ARES SERIES (SMT) AR SERIES (CMT) AVAILABLE MODELS IN CMT RHEOMETERS 1. 2. 3. 4. AR-G2 (smart geom.) AR 2000EX AR 550 AR 1500EX AVAILABLE CONFIGURATION IN SMT RHEOMETERS 1. 2. 3. 4. 5. 6. ARES: Standard motor/2KFRT/Oven ARES LS-1: LS Motor/1KFRT/Peltier Bath. ARES LS-2: LS Motor/2KFRT/Oven ARES RDA: Standard Motor/2KSpring/Oven. ARES RFS: Standard Motor/1KFRT/Peltier Bath. ARES-HT: HT Motor/10KSpring/Oven. Applications 1. 2. 3. 4. Antiperspirant/Deodorant Shampoos Creams/Lotions Paints and coatings Thermal Analysis of Materials Thermal Analysis techniques are applicable to most material classes. Some of the more common classes include : • Polymers (Thermoplastics, thermosets, Elastomers, Polymer blends, copolymers). • Foodstuffs and Pharmaceuticals • Inorganic (Minerals & Clays) • Ceramics, metals and Alloys. • Petroleum derived products (fuels, greases, Lubricating oils, Bitumens and tars). • Materials are investigated (Loaded) in the liquid or solid state. • Over a wide temperature range -180°C/1600°C (depending on the technique). ACRONYMS • DSC: Differential Scanning Calorimtery • TGA: Thermo Gravimetric Analyzer • SDT: Simultaneous Differential Thermal Analyzer • DMA: Dynamic Mechanical Analyzer • TMA: Thermo Mechanical Analyzer Thermal Analysis Techniques • Differential Scanning Calorimeter (DSC) Modulated DSC (MDSC) • Thermo-Gravimetric Analysis (TGA) • Dynamic Mechanical Analysis (DMA) • Thermo-Mechanical Analysis (TMA) Thermal Analysis Measurements • Heat flow and heat capacity - DSC, MDSC • Weight change - TGA • Dimension changes - TMA • Modulus and damping - DMA Thermal Analysis of Materials Reveals • • • • • • Low energy Transitions (b, g, Coefficients) – DMA Glass transitions (Tg) - DSC, TMA, DMA Softening - TMA, DSC, DMA Melting - DSC, TMA, DMA Re-ordering (Curing) – DSC, TMA, DMA Thermal/Oxidative stability & weight change - TGA DSC (Differential Scanning Calorimetry) A technique in which the heat flow rate (Power) to the sample is monitored against time or temperature while the temperature of the sample, in a specified atmosphere, is programmed. ICTAC Definition (For Better Thermal Analysis. Ed John O. Hill) 1991 DSC - What can it measure? Glass Transitions Melting Points Crystallization Times and Temperatures % Crystallinity Heats of Fusion and Reactions Specific Heat Oxidative Stability Rate of Cure Reaction Kinetics Purity Thermal Stability Q Series™ DSCs Q 2000 Q 200 Q 20 Q 2000 is top-of-the-line, research grade with all options Q 200 is research grade and expandable Q 20 is a basic DSC Q2000 DSC: Auto sampler Modulated DSC Advanced Tzero capability (T4P Heat flow signal). User replaceable Cell Pressure DSC cell option Q200 DSC: Autosampler is optional Tzero heat flow correction option (T4) for improved transition resolution and baseline flatness. MDSC is an option with maximum heating rates of 5C/Minute available. Q20 DSC: Q20 It is an Entry level DSC which does not have the T Zero heat flow corrections for improved resolution and baseline flatness. Cooling Accessories for DSCs • Refrigerated Cooling System 1. 2. RCS-90 RCS-40 Self-contained, mechanical – -40/-90 to 550°C with excellent baseline performance – No frost, even with auto ampler • Liquid Nitrogen Cooling System (LNCS) – Fast cooling from 550°C to –180°C – Isothermal crystallization – Auto filling Autosampler • Automates analysis • 50-position tray including 5 references • Interruptible or sequential order • Automated calibration takes less than 3 minutes • Optical sensor guides placement • Available on Q 200 and Q 2000 DSC CELL SCHEMATIC DSC CELL STRUCTURE Sample Platform Chromel Area Detector Reference Platform Constantan Body Thin Wall Tube Base Surface Constantan Wire Chromel Wire Chromel Wire 1 dTs 1 dD T + DT0 + (C r - C s ) - Cr q= Rr dt dt R s Rr DT AVAILABLE MODEL FOR TGAs TGA Q5000IR THE HIGHLY AUTOMATED Q5000 IR OFFERS UNMATCHED BASELINE FLATNESS, HIGH SENSITIVITY, ACCURATE TEMPERATURE MEASUREMENT, AND PRECISE CONTROL IN BOTH STANDARD AND HIGH HEATING RATE OPERATION. OTHER GREAT FEATURES INCLUDE VACUUM OPERATION, AUTOMATED CURIE POINT TEMPERATURE CALIBRATION, POWERFUL NEW SOFTWARE AND A 25-POSITION, SMART AUTOSAMPLER WITH A UNIQUE CONTAMINATIONFREE, SEALED PAN PUNCHING MECHANISM. IT IS CLEARLY THE BEST ANALYZER FOR COMPLEX TGA APPLICATIONS. TGA Q 500 The Q500 is a research grade thermo gravimetric analyzer, whose leading performance arises from a responsive low-mass furnace; sensitive thermo balance, and efficient horizontal purge gas system (with mass flow control). Its convenience, expandability and powerful, results-oriented software make the Q500 perfect for the multi-user laboratory where a wide variety of TGA applications are conducted and where future expansion of analytical work is anticipated TGA Q50 The easy-to-use Q50 is a rugged, reliable, costeffective TGA with many features of the Q500. It offers outstanding value as a compact, generalpurpose thermo gravimetric analyzer that frequently outperforms competitive researchgrade models. Its integral mass flow control, gas switching capability, and superb software make the Q50 ideal for academic teaching facilities or in industrial laboratories that need quality results at a modest cost. Applications Of Thermal 1. 2. 3. 4. 5. 6. Paints (Tg,WL,MP) Pipe Coatings(Tg,WL) Powder Coatings(WL) Shielding(,,) PE/PP Manufacturer(MP) Many others which I dont know Tg: Glass Transition MP: Melting Point WL: Weight Loss TA INSTRUMENT OUR PRESENT MARKET POSITION ARROUND KINGDOM 2.325 % Central Eastern Western 41.860 % 55.814 % Total = 43 Unit only Number Of TA Instrument Region Wise Eastern= 24 Units Central = 18 Units Western = 1Unit only TA INSTRUMENT OUR PRESENT CUSTOMERS ARROUND KINGDOM TA INSTRUMENT USER LIST ARROUND KINGDOM OF SAUDI ARABIA CITY CUSTOMER INSTRUMENT TYPE MODEL JEDDAH DUPONT / HERBERTS POWDER COATING SAUDIA CO LTD DSC 2920 DSC RIYADH AMACO DSC 2010 DSC RIYADH KACST (KING ABDULAZIZ CITY FOR SCIENCE & TECHNOLOGY) Rheometer AR-G2 RIYADH KACST (KING ABDULAZIZ CITY FOR SCIENCE & TECHNOLOGY) Rheometer AR 1000 RIYADH KING SAUD UNIVERSITY (KSU) DSC DSC 912 RIYADH KING SAUD UNIVERSITY (KSU) DSC Q100 MDSC RIYADH KING SAUD UNIVERSITY (KSU) TGA 950 TGA RIYADH KING SAUD UNIVERSITY (KSU) TGA 951 TGA AL KHARJ MINISTRY OF DEFENCE (MOD) SDT 2960 SDT RIYADH PLASCOM DSC 2010 DSC RIYADH PLASCOM TGA 2050 TGA RIYADH RIYADH CABLE COMPANY DSC 2010 DSC RIYADH SABIC R&D DSC 2050 TGA RIYADH SABIC R&D DSC 2910 MDSC RIYADH SABIC R&D DSC Q2000 MDSC RIYADH SABIC R&D DSC Q1000 MDSC RIYADH SABIC R&D DSC 2920 MDSC RIYADH SABIC R&D ARES NEW RIYADH SABIC R&D Rheometer ARES 1 TA INSTRUMENT USER LIST ARROUND KINGDOM OF SAUDI ARABIA CITY CUSTOMER INSTRUMENT TYPE MODEL JUBAIL IBN ZAHR (SAUDIA EUROPEAN PETROCHEMICAL CO.) DSC DSC 2910 DHAHRAN KING FAHD UNIVERSITY OF PETROLEUM & MINERALS (KFUPM) DMA Q800 DMA DHAHRAN KING FAHD UNIVERSITY OF PETROLEUM & MINERALS (KFUPM) DSC Q1000 DSC DHAHRAN KING FAHD UNIVERSITY OF PETROLEUM & MINERALS (KFUPM) Rheometer ARES LS2 DHAHRAN KING FAHD UNIVERSITY OF PETROLEUM & MINERALS (KFUPM) Rheometer CSA II DHAHRAN SAUDI ARAMCO DEA 2970 DEA DHAHRAN SAUDI ARAMCO DMA DMA - RSA III DHAHRAN SAUDI ARAMCO DSC 2920 DSC DHAHRAN SAUDI ARAMCO DSC 2010 DSC DHAHRAN SAUDI ARAMCO MS BALZERS MS DHAHRAN SAUDI ARAMCO Rheometer ARES DHAHRAN SAUDI ARAMCO Rheometer ARES DHAHRAN SAUDI ARAMCO SDT Q600 SDT DHAHRAN SAUDI ARAMCO TGA 950 TGA DHAHRAN SAUDI ARAMCO TGA 2050 TGA DHAHRAN SAUDI ARAMCO TGA 2050 TGA TA INSTRUMENT USER LIST ARROUND KINGDOM OF SAUDI ARABIA CITY CUSTOMER INSTRUMENT TYPE MODEL DAMMAM AL QAHTANI PIPE COATING DSC 2920 DSC DAMMAM AL QAHTANI PIPE COATING DSC 2920 DSC DAMMAM AL QAHTANI PIPE COATING DSC 920 DSC DAMMAM AL QAHTANI PIPE COATING DSC 920 DSC DAMMAM AMIANTIT PIPES (Bondstrand Ltd) DSC Q100 DAMMAM SAUDI CONDUIT COATING COMPANY ( S3C) DSC 2010 DSC JUBAIL JUBAIL INDUSTRIAL COLLEGE DSC Q100 JUBAIL TASNEE PETROCHEMICALS DSC Q100 OUR COMPETITORS • NESZCH (GERMANY) • SCHIMADZU (JAPAN) • PERKIN ELMER (US) • JADE (UK) • METTLER TOLLEDO (GERMANY) AREAS that Need Attention • Give Application awareness to Customer •Introduce new Model of Instruments to the existing old model users as shown in the user list in earlier slide SERVICE ISSUES WITH ARES ARES: (Advance Rheometric Expansion System) Checking Air line inputs •Air Bearing Transducer (30,000 $ to 35,000 $) •Normal Force Calibration •Torque Calibration •CAT (Capacitor Angular Transducer) Board Calibration •Alignment of Transducer with Motor •Stress Calibration •Strain Calibration •Motor Burn in Test (To eliminate Oxidation from Coil) • Calibration/Electronic PCB troubleshooting SERVICE ISSUES FOR THERMAL DSC: (Major product) •Need Cell conditioning quarterly/half yearly •Cell Cleaning •MFC Calibration/Electronic PCB troubleshooting TGA: •Conditioning of furnace •Balance calibration •Baseline Calibration •Electronic PCB troubleshooting •On board checks THANK YOU ! QUESTIONS!..