Management Practices in Europe, the US and Emerging Markets Nick Bloom (Stanford Economics and GSB) John Van Reenen (LSE and Stanford GSB) Lecture 7: Management experiments Nick Bloom and John Van Reenen, 591, 2011 1 Experiments in India Experiments in China Nick Bloom and John Van Reenen, 591, 2011 Does management matter: evidence from India Nick Bloom (Stanford) Benn Eifert (Berkeley) Aprajit Mahajan (Stanford) David McKenzie (World Bank) John Roberts (Stanford) Nick Bloom and John Van Reenen, 591, 2011 Management appears to be better in rich countries US Japan Germany Sweden Canada Italy France Great Britain Australia New Zealand Poland Ireland Portugal Chile Mexico Greece Brazil China Argentina India 2.6 2.8 3 mean of management 3.2 3.4 Average country management score, manufacturing firms 100 to 5000 employees (monitoring, targets and incentives management scored on a 1 to 5 scale. See Bloom and Van Nick Bloom and John Van Reenen, 591, 2011 4 Reenen (2007, QJE) and Bloom, Sadun and Van Reenen (2010, JEP)) & ICP (2010) US, manufacturing, mean=3.33 (N=695) 0 .2 Density .4 .6 .8 Developing countries have more badly managed firms 2 3 management 4 5 India, manufacturing, mean=2.69 (N=620) 0 .2 Density .4 .6 .8 1 1 2 Nick Bloom and John Van Reenen, 591, 2011 Firm level management score, 3 management 4 5 5 manufacturing firms 100 to 5000 employees But do we care - does management matter? • Long debate between business practitioners versus academics • Evidence to date primarily case-studies and surveys • Syverson’s (2010) productivity survey stated on management “Perhaps no potential driver of productivity differences has seen a higher ratio of speculation to actual empirical study than management” Nick Bloom and John Van Reenen, 591, 2011 6 We investigate these questions in large Indian firms Took large firms (≈ 300 employees) outside Mumbai making cotton fabric. Randomized treatment plants get 5 months management consulting, controls plants get 1 month consulting. Collect weekly data on all plants from 2008 to 2010 • Profits up by about 25% ($250,000 a year) • Productivity up by about 10% Nick Bloom and John Van Reenen, 591, 2011 Exhibit 1: Plants are large compounds, often containing several buildings. Nick Bloom and John Van Reenen, 591, 2011 Exhibit 2a: Plants operate continuously making cotton fabric from yarn Fabric warping Nick Bloom and John Van Reenen, 591, 2011 Exhibit 2b: Plants operate continuously making cotton fabric from yarn Fabric weaving Nick Bloom and John Van Reenen, 591, 2011 The production technology has not changed much over time Krill Warp beam Nick warping Bloom and John Van Reenen, 591, 2011 The looms at Lowell Mills in 1854, Massachusetts Exhibit 2c: Plants operate continuously making cotton fabric from yarn Nick Bloom and John Van Reenen, 591, 2011 Quality checking Exhibit 3: Many parts of these Indian plants were dirty and unsafe Garbage outside the plant Garbage inside a plant Nick Bloom and John Van Reenen, 591, 2011 Flammable garbage in a plant Chemicals without any covering Exhibit 4: The plant floors were often disorganized and aisles blocked Nick Bloom and John Van Reenen, 591, 2011 Exhibit 5: There was almost no routine maintenance – instead machines were only repaired when they broke down Nick Bloom and John Van Reenen, 591, 2011 Exhibit 6a: Inventory was not well controlled – firms had months of excess yarn, typically stored in an ad hoc way all over the factory Nick Bloom and John Van Reenen, 591, 2011 Exhibit 6b: Inventory was not well controlled – firms had months of excess yarn, typically stored in an ad hoc way all over the factory Nick Bloom and John Van Reenen, 591, 2011 Exhibit 7: The path for materials flow was often heavily obstructed Unfinished rough path along which several 0.6 ton warp beams were taken on wheeled trolleys every day to the elevator, which led down to the looms. This steep slope, rough surface and sharp angle meant workers often lost control of the trolleys. They crashed into the iron beam or wall, breaking the trolleys. So now each beam is carried by 6 men. A broken trolley (the wheel snapped off) At another plant both warp beam elevators had broken down due to poor maintenance. As a result teams of 7 men carried several warps beams down the stairs every day. At 0.6 tons each this was slow and dangerous Nick Bloom and John Van Reenen, 591, 2011 1.5 These firms appear typical of large manufacturers in Brazil, China and India 01 .5 1 Experimental Firms, mean=2.60 1 3 management 5 .8 .2 0 .4 .6 .8 Indian Textiles, mean=2.60 1 2 3 management 4 5 0 .2 .4 .6 Indian Manufacturing, mean=2.69 .8 1 2 3 management 4 5 .2 .4 .6 Brazil and China Manufacturing, mean=2.67 0 Nick Bloom and John Van Reenen, 591, 2011 1 2 3 management 4 19 Management scores (using Bloom and Van Reenen (2007) methodology) 5 Management practices before and after treatment Performance of the plants before and after treatment Why were these practices not introduced before? Nick Bloom and John Van Reenen, 591, 2011 20 Intervention aimed to improve 38 core textile management practices in 6 areas Nick Bloom and John Van Reenen, 591, 2011 Intervention aimed to improve 38 core textile management practices in 6 areas Nick Bloom and John Van Reenen, 591, 2011 .6 Treated .5 Treatment plants .4 Control plants .3 Control Excluded plants (not treatment or control) .2 Share of key textile management practices adopted Adoption of these 38 management practices did rise, and particularly in the treatment plants -10 -8 -6 -4 -2 0 2 4 Months after the diagnostic phase Nick Bloom and John Van Reenen, 591, 2011 6 8 10 12 Management practices before and after treatment Performance of the plants before and after treatment • Quality • Inventory • Output Why were these practices not introduced before? Nick Bloom and John Van Reenen, 591, 2011 Poor quality meant 19% of manpower went on repairs Large room full of repair workers (the day shift) Workers spread cloth over lighted plates to spot defects Nick Bloom and John Van Reenen, 591, 2011 Defects are repaired by hand or cut out from cloth Defects lead to about 5% of cloth being scrapped Previously mending was recorded only to crosscheck against customers’ claims for rebates Defects log with defects not recorded in an standardized format. These defects were recorded solely as a record in case of customer complaints. The data was not aggregated or analyzed Nick Bloom and John Van Reenen, 591, 2011 Now mending is recorded daily in a standard format, so it can analyzed by loom, shift, design & weaver Nick Bloom and John Van Reenen, 591, 2011 27 The quality data is now collated and analyzed as part of the new daily production meetings Plant managers now meet regularly with heads of quality, inventory, weaving, maintenance, warping etc. to analyze data Nick Bloom and John Van Reenen, 591, 2011 28 Figure 3: Quality defects index for the treatment and control plants Start of Implementation End of Implementation 97.5th percentile Control plants Average (♦ symbol) 80 100 120 140 quality) Quality defects index (higher score=lower Start of Diagnostic 60 2.5th percentile 97.5th percentile Average (+ symbol) 20 40 Treatment plants 0 2.5th percentile -20 -10 0 10 20 weeks since Weeks afterdiagnostic the start ofphase the diagnostic Nick Bloom and John Van Reenen, 591, 2011 30 40 Management practices before and after treatment Performance of the plants before and after treatment • Quality • Inventory • Output Why were these practices not introduced before? Nick Bloom and John Van Reenen, 591, 2011 30 Organizing and racking inventory enables firms to slowly reduce their capital stock Nick Bloom and John Van Reenen, 591, 2011 31 Sales are also informed about excess yarn stock so they can incorporate this in new designs. Shade cards now produced for all surplus yarn. These are sent to the design team in Mumbai to use in future products Nick Bloom and John Van Reenen, 591, 2011 32 Figure 4: Yarn inventory for the treatment and control plants Start of Diagnostic Start of Implementation End of Implementation prior to diagnostic)120 Yarn inventory (normalized to 100 100 97.5th percentile Average (♦ symbol) Control plants 97.5th percentile 2.5th percentile 80 Average (+ symbol) Treatment plants 60 2.5th percentile -20 -10 0 10 20 30 Weeksweeks after the startdiagnostic of the intervention since phase Nick Bloom and John Van Reenen, 591, 2011 40 50 Management practices before and after treatment Performance of the plants before and after treatment • Quality • Inventory • Output Why were these practices not introduced before? Nick Bloom and John Van Reenen, 591, 2011 34 Many treated firms have also introduced basic initiatives (called “5S”) to organize the plant floor Worker involved in 5S initiative on the shop floor, marking out the area around the model machine Snag tagging to identify the abnormalities on & around the machines, such as redundant materials, broken equipment, or accident areas. The operator and the maintenance team is responsible for removing these abnormalities. Nick Bloom and John Van Reenen, 591, 2011 35 Spare parts were also organized, reducing downtime (parts can be found quickly) and waste Nuts & bolts sorted as per specifications Parts like gears, bushes, sorted as per specifications Tool storage organized Nick Bloom and John Van Reenen, 591, 2011 36 Production data is now collected in a standardized format, for discussion in the daily meetings Before Nick Bloom and John Van Reenen, 591, 2011 (not standardized, on loose pieces of paper) After (standardized, so easy to enter daily into a computer) 37 Daily performance boards have also been put up, with incentive pay for employees based on this Nick Bloom and John Van Reenen, 591, 2011 38 Figure 5: Output for the treatment and control plants Start of Implementation End of Implementation 130 Start of Diagnostic Treatment plants Average (+ symbol) 110 Output (normalized to 100 prior to diagnostic) 120 97.5th percentile 100 2.5th percentile 97.5th percentile 90 Average (♦ symbol) 80 Control plants 70 2.5th percentile -20 -10 0 10 20 30 weeks since diagnostic phase Weeks after the start of the intervention Nick Bloom and John Van Reenen, 591, 2011 40 50 Management practices before and after treatment Performance of the plants before and after treatment Why were these practices not introduced before? Nick Bloom and John Van Reenen, 591, 2011 40 Why does competition not fix badly managed firms? Bankruptcy is not (currently) a threat: at weaver wage rates of $5 a day these firms are profitable Reallocation appears limited: Owners take all decisions as they worry about managers stealing. But owners time is constrained – they already work 72.4 hours average a week – limiting growth. Entry is limited: Capital intensive ($13m assets average per firm), and no guarantee new entrants are any better Nick Bloom and John Van Reenen, 591, 2011 So why did these firms not improve themselves? Collected panel data on reasons for non implementation, and main (initial) reason was a lack of information • Firms either never heard of these practices (no information) • Or, did not believe they were relevant (wrong information) Later constraints after informational barriers overcome primarily around limited CEO time and CEO ability Nick Bloom and John Van Reenen, 591, 2011 42 Finally, not to pick on the Indians, one country has such bad managers it even makes TV shows about them....... David Brent (The Office) Basil Fawlty (Fawlty Towers) Nick Bloom and John Van Reenen, 591, 2011 Jim Hacker (Yes Minister) Experiments in India Experiments in China Nick Bloom and John Van Reenen, 591, 2011 Working from home or shirking from home? A Chinese field experiment Nick Bloom (Stanford) James Liang (Ctrip) John Roberts (Stanford) Nick Bloom and John Van Reenen, 591, 2011 Policymakers are increasingly thinking about regulating issues around work-life balance The EU regulates working hours to average 48 hours per week, with some countries (France) restricting this to 35 hours Many European countries are also increasing maternity and paternity – i.e. Sweden offers 16 months paid joint leave In the US working hours are currently not regulated, and statutory maternity and paternity leave is limited to 12 weeks unpaid. Nick Bloom and John Van Reenen, 591, 2011 But US policy could change - for example the Obamas launched a CEA report on work life balance Nick Bloom and John Van Reenen, 591, 2011 The report highlights that changes in families and the labor market are increasing work-life pressures Nick Bloom and John Van Reenen, 591, 2011 Working hours particularly long in the US Nick Bloom and John Van Reenen, 591, 2011 US employers offer limited workplace flexibility 50 Bloom and John Van Reenen, 591, 2011 Nick So is this bad – should the US regulate on work life balance? • Amazingly, it appears nobody really knows • Having been consulted on the CEA report it was clear the evidence base on this is extremely poor Source: Executive summary, CEA report (2010) Nick Bloom and John Van Reenen, 591, 2011 So we are running field experiments on two potential solutions - home working and part-time working • Working with CTrip, China’s largest travel-agent with 10,000 employees, whose co-founder and chairmen is James Liang Nick Bloom and John Van Reenen, 591, 2011 52 Ctrip operates two large call centers, where employees are allocated to 15 person groups Nick Bloom and John Van Reenen, 591, 2011 Individuals will be randomly allowed to work from home for up to 4 days a week Nick Bloom and John Van Reenen, 591, 2011 CTrip has incredible internal data collection systems so we can monitor a wide range of metrics Nick Bloom and John Van Reenen, 591, 2011 55 80 90 100 110 120 No impact on productivity so far from working at home - phonecalls 2010w1 2010w21 2010w41 Week Phonecalls - control Nick Bloom and John Van Reenen, 591, 2011 Phonecalls - treatment 56 2011w9 60 80 100 120 140 No impact on productivity so far from working at home - orders 2010w1 2010w21 2010w41 Week Orders - control Nick Bloom and John Van Reenen, 591, 2011 Orders - treatment 2011w9 But home workers report much higher job satisfaction levels and 50% fewer quits • So preliminary evidence suggests benefits for home-working – Happier employees – Lower quit rates – Reduced office costs (only in 1 day per week) • Question is will this persist in the long-run, and how much can this be extended to other firms and countries? • The JetBlue question Nick Bloom and John Van Reenen, 591, 2011