Bicycle Gears and Energy Worksheet Fill in the table below using measurements from Autodesk®Inventor® and math equations that represent the bike, as reviewed in the presentation. First gather the info for the initial setup in the Inventor assembly, then for the changed setup with a larger rear gear. Initial Setup 44 17 44/17 = 2.59 Changed Setup 44 27 44/27 = 1.63 Higher or lower gear? Angle rear wheel rotates for full rotation of front cranks Rear wheel angle / front gear angle Higher 932 degrees = 360° + 360° + 180° + 32° 932° / 360° = 2.59 Lower 587° = 360° + 180° + 47° Diameter of wheel Radius of wheel Circumference of wheel d = 690mm = 0.69m r = 0.69m / 2 = 0.35m C = π * d = 2.17m C * g.r. = 2.17m * 2.59 = 5.6m 0.69m 0.35m C = π * d = 2.17m = 2.17m * 1.63 = 3.5m L = 170mm = 0.17m (0.35m / 0.17m) * 2.59 = 5.33 L = 0.17m (0.35m / 0.17m) * 1.63 = 3.36 Distance pedal travels in one pedal rotation Distance rear wheel travels for one pedal rotation C = π * 2 * L = 1.07m 1.07m C * G.R. = 1.07m * 5.33 = 5.7m 1.07m * 3.36 = 3.6m Mechanical Advantage 1 / 5.18 = 0.19 1 / 3.36 = 0.30 Output force for 1000N input force Fout = 1000N * 0.19 = 190N Fout = 1000N * 0.30 = 300N # teeth front gear # teeth rear gear Gear ratio Meters of development Crank length Gain ratio 587° / 360° = 1.63 Additional Questions: Many people simply give the size of the front and rear gears when describing the gearing on their bicycle. Suppose there are two different bicycles, one with a gearing of 52/20 and another with 42/17. All other things being equal, which bicycle would travel farther for one full rotation of the cranks? Why? The 52/20 bicycle (gear ratio = 2.6) would travel farther than the 42/17 bike (gear ratio = 2.47) because it is a higher gear, which means more distance for each pedal, provide the wheels are the same. Autodesk® Digital STEAM Workshop – Worksheet Answers – Bicycle Gears and Energy 1|P a g e Which of these bicycles, the 52/20 or 42/17, would feel easier to pedal? Why? The 42/17 setup would feel easier to pedal because it has a larger mechanical advantage, given that it is the lower gear for the same bicycle. That is, the force out will be greater in lower gear (but the distance output will be smaller). How can you increase the mechanical advantage of a bicycle? Mechanical advantage is 1 / gain ratio, so DECREASING the gain ratio increases the mechanical advantage. To decrease gain ratio, you can INCREASE the wheel radius, DECREASE the crank length, or DECREASE the gear ratio (which itself means either DECREASE the number of front teeth or INCREASE the number of rear teeth). The point here is more to trace how variables affect other quantities, and to gain some comfort with fractions. Explain the relationship between force and distance in the output of a bicycle in terms of energy. For a given energy input, an INCREASE in the output force will correspond to a DECREASE in output distance, vice versa. Going Further: Try changing the front and rear gears on the bicycle in Inventor. What’s the biggest mechanical advantage you can generate? Students can play around to see what will fit onto the bicycle, and what other parts fail with each change. Useful Equations: gear ratio = # teeth on front gear / # teeth on rear gear g.r. = Nfront / Nrear Circumference = π x diameter C=πxd diameter = 2 x radius d=2xr Meters of development = Circumference x gear ratio MoD = C x g.r. Gain Ratio = (wheel radius / crank length) x gear ratio G.R. = (rwheel / Lcrank) x g.r. Mechanical Advantage = 1 / gain ratio = Force out / Force in M.A. = 1 / G.R. = Fout / Fin Autodesk® Digital STEAM Workshop – Worksheet Answers – Bicycle Gears and Energy 2|P a g e