Building Basements Safely An overview of HSE’s approach to regulating basement excavations James Hickman HM INSPECTOR (CONSTRUCTION) ROSE COURT Building Basements Safely My Background • • • • Geotechnical Engineer HM Inspector (Construction) Basement and Tunnel Inspector Basement Initiatives Building Basements Safely • • • • Overview Introduction to basements Site findings What are HSE doing Overview - The sales pitch for subterranean living Overview - How is it achieved…? Overview - When it goes wrong Overview - The problems with basement construction • • • • • Technically challenging • Complacency (60+ basements no shoring!) Contractors often new to the industry Poorly planned Poorly supervised/managed Lack of competence in those planning and managing – technical/health and safety Overview - Key Issues • • • • Collapse of excavations • • • • Temporary works / Permanent works Undermining of adjacent structures Material falling into an excavation People, plant and equipment falling into excavation - WAH Electrics Welfare Manual handling Overview – Key issues cont. • • Excavation often unsafe – complacency • • TW designers often absent – no calcs/drawings • • • Work subcontracted – main contractor absent Belief that vertical clay face will stand unsupported Simultaneous refurbishment with structural alteration Beams can weigh several hundred kg Vulnerable workers Overview - Legislation • • • • Reg 19 CDM 2015 – Stability of Structures • Reg 6 EAW 1989 – Adverse or Hazardous Environments Reg 22 CDM 2015 – Excavations Schedule 2 CDM 2015 – Welfare Reg 6(3) WAH 2005 – Avoidance of risks from work at height Overview - Information & Guidance • Guidance concerned with Groundworks / Excavations • Nothing specific with regard to basement construction • HSE Busy builder leaflet Overview - Information & Guidance • IStructE – Subsidence of low-rise buildings (Aug 2000) • CIRIA - Trenching practice. 2nd edition (2001 revision) • Shoring technology interest group www.cpa.uk.net/p/Shoring-Technology-InterestGroup • Specialist Domestic: Underpinning & Subsidence Repair Techniques/Engineer Foundation Solutions /Retrofit Basement - Association of Subsidence & Underpinning Contractors (ASUC) www.asuc.org.uk Introduction to basements You probably all know this….. ……..but Basic soil mechanics • Sides relieved of lateral support from surrounding ground • • Becomes unstable Material above natural angle of repose will partially or totally collapse at any time Angle of repose • Just like being at the beach! Angle of repose • Starts to dry out, crack and crumble – water doesn’t help. Angle of repose • In time it will return to its natural angle of repose. Angle of repose Temporary safe slopes of soils Table from CIRIA Report 97 - Trenching Practice Temporary safe slopes of soils Excavations – basic principles • No ground can be relied upon to stand unsupported. • In urban areas you don’t know history of previous ground disturbance. • All practicable steps must be taken to prevent danger to any person, including, where necessary, the provision of supports or battering, to ensure that no excavation or part of an excavation collapses (Reg 22 CDM 2015). Control Measures - battering or stepping back • • • • Battering or stepped excavations Based on safe angle of repose However you need the space on site to do this. A lot of sites maximise the footprint and hence no option to batter or step excavation Stiff Clays and soils Open or hit and miss shoring Soft Clays, Gravels & Sands clay Sand/ gravels Close boarding or interlocked sheets Hit and miss or close boarding required Stiff clay Sandy silty clay Geotechnical Report – Starting point • Ground conditions need to be known to design both the temporary and permanent (or finished) works. • Information can be found from desktop study or previous experience of local area. • More complicated jobs will need a site investigation including a geotechnical report – ‘BIA’. • Information can also be used by contractor when devising construction method (including support of excavations) Incidents can happen to “experts” Geotechnical surveyor killed by collapsed trench Sep 2008 - Geologist Alex Wright, 27, from Cheltenham, died when a 3.5m deep trial pit he was working in collapsed. February 2011 – His employer, Cotswold Geotechnical Holdings became the first company to be convicted of the new offence of corporate manslaughter. In convicting the company, the jury found that their system of work in digging trial pits was wholly and unnecessarily dangerous. The company ignored well-recognised industry guidance, by requiring junior employees to enter into and work in unsupported trial pits, typically from 2 to 3.5 metres deep. Mr Wright was working in just such a pit when he died. Company was fined £385,000, and it was upheld on appeal. Maximising the Footprint. Beware of undermining doesn’t mean you have to dig directly beneath the foundation Wall Wedge of soil at angle of repose Foundation exerts vertical load on soil below Unstable Material Earth face – no support Stable material Excavation Undermining doesn’t mean you have to dig directly beneath the foundation Wall Foundation and load left unsupported Wedge of soil at angle of repose Collapsed earth face Stable material Soil slips off stable material Undermining doesn’t mean you have to dig directly beneath the foundation Wedge of soil at angle of repose Stable material Presence of water • • • • • • Water table (geotechnical report) Ingress of water (e.g. broken water main) Affects stability of excavated face Washes out fines in granular soils Softens clay soils Thames is tidal! Planning the work – design phase • • • • Company Standards for excavation work • • • Production of Method Statements (safe system of work) Risk Assessment procedure Consider underground services Temporary works input (Calculations & Drawings) Selection of right plant and equipment Competent site management and supervision (especially front line supervisors) Method Statements • • • • • • • Geotechnical information – BIA’s Method of construction and temporary support of excavation – sequencing Access/ egress and edge protection Plant/ equipment to be used Buried services Adjacent structures Supervision of work Permanent v Temporary Works • Permanent works engineer (PWE) – Responsible for designing the permanent or finished works • Temporary works engineer (TWE) – Responsible for designing temporary works to enable permanent works to be constructed • • • Usually different people but can be the same person Poor contractors will not have made any provision for a temporary works engineer or think that the permanent works engineer does it all. The management of temporary works in the construction industry SIM (Sector Information Minute) 02/2010/04 – HSE Website New Build Basement Construction • • Easier if new build Still need to batter back or provide support Don’t forget adjacent structures Don’t forget adjacent structures Unsupported clay face and risk of undermining adjacent structure Boundary wall can slip or overturn Unsupported clay face Installing support after the event can be problematic and create new risks Underpinning 1 Technique devised to treat subsidence now also used to form basements Excavate below existing foundation Heel can be designed out Form new pin or foundation Underpinning 2 – Schedule Typical underpinning schedule drawn up by competent person Contiguous Piles & Diaphragm Walls Technique associated with larger projects and/or where there is space Support for face of underpin section? Should there be a requirement to support face of underpin section? Clay face starting to fail Need to consider sacrificial face support – usually steel sheet piles Support of existing foundation Underpinning – failure to survey existing wall and to prop Unshored underpin excavations • Common to find un-shored pits on site up to 4m deep Shoring of pits is a must • • Need to plan support scheme and access issues Can use timber or steel sheet piles Deeper basements 3.5m-4.5m deep pins – risk of unsupported face collapsing? Deeper basements • The Gucci standard! Low risk? Middle mass Innovative support systems emerging Work in progress Site findings A selection of photographs taken by inspectors during site inspections showing typical working environments within a basement excavation. Supporting existing structure above basement Prohibition Notice served – evacuate site and property above - temp wks engineer came back with props at 200mm centres below main walls of house Safe access/ egress Lightwell could have been sheet piled/ timbered first to provide large access “pit” Protection for the public Safe place of work Fail to plan – plan to fail End of terrace house – refurb + basement EOT starts to lean towards road Emergency works by LA contractor Putney collapse Welfare Welfare Access Access Access Access Surcharging sides of excavation Surcharging sides of excavation? Water ingress Conveyor belts Work at height? Electrics Temporary props What are HSE doing about it? • • Inspections – lots of them • Kensington & Chelsea, Hammersmith & Fulham and Westminster – expanding. • • Intelligence gathering done by VO’s Including annual 2 day concentrated inspection initiatives – most recent11/12 March 2015 Recent proactive prosecutions What are HSE doing about it? • • • Basement initiative headline stats: • • On average 1 in 3 sites received a Notice (IN or PN). • A couple of sites were shut due to management of H&S being so poor • However… 127 sites visited over two days,136 contractors met. On average 1 in 2 sites received enforcement action (NoC, IN or PN) Main areas of enforcement were WAH, Excavation and Welfare. Summary • • Some good news…! • • • • Some of these noticeably so Evidence indicates that DH’s that HSE have visited in the past are showing signs of improvement HSE working with industry on new guidance - ASUCplus Formation of industry associations DH’s met welcomed HSE intervention – want an even playing field. Summary • High Risk Work – needs careful planning before work starts on site • • Need Temporary works engineering input • • Shoring material/ equipment is on site Method Statement should be in place, e.g. a clear method of how work is to be undertaken including shoring of excavations and support of existing or adjacent structures. Competent site supervision Excavator for sale - collection only! Building Basements Safely Open Forum and Q&A