Pore-scale modelling of WAG: impact of wettability Rink van Dijke and Ken Sorbie Institute of Petroleum Engineering Heriot-Watt University WAG Workshop FORCE, Stavanger, 18 March 2009 1 Introduction • 3-phase (immiscible) flow processes, e.g. – water-alternating-gas injection (WAG): improved oil recovery – NAPL in unsaturated zone: ground water remediation • modelled with Darcy’s law: qi Kkr ,i i Pi , i w , o, g • capillary pressure and relative permeability functions Pc ,ij Si , S j Pi Pj , kr ,i Si , S j – difficult to measure – pore-scale modelling 2 Introduction • Pore-scale modelling: – pore space structure: • connectivity (topology) • geometry (pore sizes and shapes) – flow mechanisms: • capillary forces • conductance (viscous forces) – wettability (contact angles) – incorporated in • idealized network models (quasi-static “invasion percolation” or dynamic) • capillary bundle models 3 water, oil, gas Introduction • Capillary forces: – invasion of a single tube (cylinder): Po Pw – ‘rule’ for displacement of water by oil: Pow Po Pw Pc ,ow with capillary ‘entry’ pressure according to Young-Laplace: 2 cos Pc ,ow ow ow r 4 Introduction • Wettability: – wettability of pore surface defined in terms of oilwater contact angle (measured through water) oil ow cos ow 0 cos ow 0 water SOLID SURFACE • water-wet if • oil-wet if 5 Introduction • Wettability: – in 3-phase flow contact angles: ow , go , gw • related by Bartell-Osterhof equation: gw cos gw ow cos ow go cos go • constitute capillary entry pressures for gas-water and gas-oil displacements, e.g. Pc , gw 2 ow cos gw r • determine presence of wetting films and spreading layers 6 Introduction • Micromodel experiments: – understand flow mechanisms – validate pore-scale network models 250 m 50 m pore crosssection: wide and shallow – Sohrabi et al. (HWU) 7 Outline: effects of wettability • Saturation-dependencies of three-phase capillary pressures and relative permeabilities • Intra-pore physics: – fluid configurations – capillary entry pressures and layer criteria – non-uniform wettability • Network displacement mechanisms: – phase continuity and displacement chains – WAG simulations – comparison simulations and WAG micromodel experiments • Concluding remarks 8 Saturation-dependencies • Traditional example (Corey et al., 1956) •Curved oil isoperms •Straight water and gas isoperms 9 Saturation-dependencies • Traditional assumptions for saturation-dependencies kr , w S w , kr , g S g , kr ,o S w , S g pore occupancy (number fraction) • Water-wet system: water wetting to oil wetting to gas water in small pores, gas in big pores water oil gas pore size r 10 Saturation-dependencies • Wettability distributions in porous medium often correlated to pore size: – mixed-wet with larger pores oil-wet (MWL): may occur after primary drainage and aging (similarly MWS) 1 cos ow water-wet rwet 0 r oil-wet -1 11 Saturation-dependencies • Paths in saturation space: gas flood into oil, followed by water flood into gas and oil water-wet oil-wet gas water flood gas flood oil • capillary bundle model I II III water 12 Saturation-dependencies • Regions in saturation space: iso-capillary pressure curves Pow ( Sw , So ) Pgo ( So ) II II II gas is “intermediate-wetting” 13 Saturation-dependencies • Regions in saturation space: iso-relative permeability curves k r , g ( S w , So ) kr ,o ( So ) II II II gas is “intermediate-wetting” 14 Saturation-dependencies • numerical example FW capillary bundle wwet owet 0.6, cos ow 0.1 gw 36, go 14, ow 29 mN/m cos ow rmin 10 m, rmin 160 m oil isoperms gas isoperms 0.99 0.01 II I 0.91 0.09 III 15 Intra-pore physics • Films and layers: – water-wet micromodel: WAG flood • water wetting films around both oil and gas • possible oil layers separating water and gas 16 Intra-pore physics • Fluid configurations in angular pores: – water-wet pores, e.g. strongly water-wet: ow , go , gw all close to 0 • water wetting films around both oil and gas • possible oil layers separating water and gas: affected by oil spreading coefficient C S ,o gw ow go – oil-wet pores, e.g. weakly oil-wet: ow , gw close to 90 degrees, go close to 0 • no oil wetting films around water • only oil wetting films around gas – ensures phase continuity along pores 17 Intra-pore physics • true 3-phase capillary entry pressures (improved Y-L) bulk displacement – gas-oil entry pressure Pc , go Pow depends on water wetting film pressure – determined by free energy calculation (MS-P) – also criterion for (oil) layers layer displacement 18 Intra-pore physics • consistent relation 3-phase pressure differences and occupancies oil-water bulk 1.5 displacement gas-oil bulk displacement (true varying) rgo Pgo 1 go 0.5 0 0 layer displacement 0.5 1 Pow row 1.5 gas-oil bulk displacement, with layer (constant) 19 Intra-pore physics • mixed-wet bundle of triangular pores: – small pores strongly water-wet – large pores weakly oil-wet: cos ow 0.1 rw rd 5 m rd 20 m 20 m rd 55 m 20 Intra-pore physics • water injection – no difference true (3-phase) and constant (2-phase) during invasion of water-wet pores – huge differences during invasion of oil-wet pores – true: simultaneous w->o and w->g – volume effect oil films true constant 21 o-g-w Intra-pore physics • nonuniform wettability: – after primary drainage surface rendered oil-wet: aging (Kovscek) - after imbibition oil layers (2-phase) oil water – strongly affects water flood Sor (Ryazanov et al., 2009) 22 Intra-pore physics • non-uniform wettability • layers in 3-phase configuration • consistent entry pressures and layer criteria 23 Intra-pore physics 1 high Pow drainage gas injection 0 -6 -5 -4 Pgw -7 -3 -2 -1 -1 -2 -3 P ow 24 D-> D-> D-> D-> G-> G-> A-> B-> B-> B-> B-> D-> A-> Network displacement mechanisms • phase continuity: – connectivity – films and layers (wettability) – water-wet micromodel: WAG flood 25 Network displacement mechanisms • connected, trapped and disconnected phases disconnected oil cluster invading gas cluster water cluster connected to outlet outlet inlet trapped oil cluster disconnected disconnected water cluster gas cluster – phase cluster map oil cluster connected to outlet 26 Network displacement mechanisms • multiple displacement chains displace disconnected clusters invading gas cluster rgo disconnected oil cluster water cluster connected to outlet outlet inlet trapped oil cluster rog disconnected disconnected water cluster gas cluster • based on “target” pressure difference rgw oil cluster connected to outlet e.g. gas->oil->gas->water target Pginvading Pwout Pgw Pc , go (rgo ) Pc ,og (rog ) Pc ,ow (row ) • determining lowest target requires shortest path algorithm 27 Network simulations • 3-phase flow simulator 3PhWetNet: regular lattice, arbitrary wettability, capillary-dominated flow • few free parameters describing essence of porescale displacements (needs “anchoring”) – coordination number z – pore size distribution – volume and conductance exponents – wettability (contact angle distribution) – film and layers (notional) 28 Network simulations • Network model: – parameters “anchored” to easy-to-obtain data: network structure and wettability – example mixed-wet North Sea reservoir data 1 1 Krw gas flood water flood Kro 0.8 Sim - Krw - rw et=1 Sim - Kro - rw et=1 0.8 0.6 Kro/Krw Krg/Kro Sim - Krw - rw et=2 0.4 Kro Sim - Kro - rw et=2 0.6 mixed-wet (MWL) 0.4 water-wet Krg Sim - Kro 0.2 0.2 Sim - Krg 0 0 0 0.2 0.4 0.6 Sg 0.8 1 0 0.2 0.4 0.6 Sw 0.8 29 1 Network simulations • Network model: – predict difficult-to-obtain data, e.g. 3-phase kr and Pc gas 1 Sw i = 0.1 80 70 60 50 40 Sw i = 0.3 10 0.8 Sw i = 0.65 30 Sw i = 0.7 0.6 40 50 0.4 60 30 20 70 0.2 80 10 oil Sw i = 0.5 20 Krg 90 90 90 80 70 60 50 40 30 20 10 three-phase gas injection displacement paths water 0 0 0.2 0.6 0.4 1 0.8 Sg three-phase gas relperms 30 WAG network simulations • mixed-wet • no films or layers • varying coordination number z z=5 z=3 • high residual, but additional recovery during WAG for z=3 31 WAG network simulations • displacement statistics (chain lengths), z=5 chain length fraction 1.00 0.75 5 4 3 2 1 0.50 0.25 0.00 water 1 gas 1 water 2 gas 2 water 3 gas 3 • few multiple, many double displacements • continuing phase “movement” but no additional recovery 32 WAG network simulations • displacement statistics (types), z=5 displacement type fraction 1.00 0.75 g->w g->o w->g w->o o->g o->w 0.50 0.25 0.00 water 1 gas 1 water 2 gas 2 water 3 gas 3 • mainly 3 displacement types, corresponding to doubles, 33 e.g. g->o and o->w during gas flood WAG network simulations pore occupancy fraction • WAG occupancy statistics (z=5): end gas flood 2 1.00 0.75 gas water oil 0.50 0.25 0.00 5 9 13 17 21 25 r (m) • oil and gas in both water-wet and oil-wet pores 38 WAG network simulations • Chain lengths (z=3) chain length fraction 1.00 0.50 0.25 5 ga s 5 4 at er w ga s 4 at er 3 w ga s 3 at er 2 w ga s 2 at er 1 1 w ga s at er w 1.00 chain length fraction 5 4 3 2 1 0.00 z=5 • 0.75 0.75 5 4 3 2 1 0.50 0.25 significant number of multiple chains 39 0.00 water 1 gas 1 water 2 gas 2 water 3 gas 3 WAG network simulations 0.50 0.25 g->w g->o w->g w->o o->g o->w 0.50 0.25 5 s ga r5 4 at e s w ga r4 3 at e s w ga r3 2 at e s w ga r2 at e s w at e w 0.75 1 0.00 z=5 1.00 displacement type fraction g->w g->o w->g w->o o->g o->w r1 • 0.75 ga • Displacement types (z=3) displacement type fraction 1.00 additional types of displacements g->o for water and o->g for gas floods 0.00 water 1 gas 1 water 2 gas 2 water 3 gas 3 40 WAG simulation micromodel experiment water-wet oil-wet • weakly wetted: little evidence of (continuous) water and oil wetting films (around water) • spreading oil: assume oil layers and oil wetting 41 films around gas gw 56 ow 41 go 15 mN/m WAG simulation micromodel experiment • Fractionally-wet – 50% water-wet & oil-wet pores – angles distributed between 60-120 degrees – oil layers and oil wetting films around gas – recovery ceases after WAG 2 0,4 60 l [%] OilResidual recoveryoi%Sorw • Comparison simulated and experimental recoveries 0,35 50 0,3 Neutral-wet Neutral-wet Moreoil-wet oil-wet More 40 0,25 0,2 30 Morewater-wet water-wet More 0,15 20 0,1 10 0,05 Case77 Case 00 wfwf 1g1g1w 1w2g 2g2w 2w 3g 3g 3w 3w 4g 4w 4g 4w 42 WAG simulation micromodel experiment 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 5 4 3 2 1 wa te rfl oo d ga sf lo od wa 1 te rfl oo d 1 ga sf lo od wa 2 te rfl oo d 2 ga sf lo od wa 3 te rfl oo d 3 ga sf lo od wa 4 te rfl oo d 4 Fraction • Displacement chain lengths – many multiples (few films: low phase continuity) – multiples dying out after WAG 3 43 WAG simulation micromodel experiment 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 g->w g->o w->g w->o o->g 1 ga sfl oo d wa 2 te rfl oo d ga 2 sf loo d wa 3 te rfl oo d ga 3 sf lo od wa 4 te rfl oo d 4 od er fl o wa t fl o od ga s er fl o wa t 1 o->w od Fraction • Type of displacements – all types of displacements occur – many displacements involving oil movement – after WAG 3 mainly w->g, g->w 44 WAG simulation micromodel experiment • fluid distributions after gas flood 1 – narrow gas finger in both simulation and experiment – significant amount of oil displaced – multiple displacements: e.g. gas->oil->gas->water 45 WAG simulation micromodel experiment • fluid distributions after water flood 1 – water disperses gas – slightly more extensive in experiment 46 WAG simulation micromodel experiment • fluid distributions after gas flood 2 – different gas finger appears – additional oil production 47 WAG simulation micromodel experiment • fluid distributions after gas flood 3 – new gas finger in simulation – some additional oil displaced (“jump” in recovery) – after this flood mainly water displacing gas and vice versa 48 Conclusions • Mixed wettability leads to three types of pore occupancy and corresponding saturation-dependencies of three-phase capillary pressures and relative permeabilities: – difficult to capture in empirical model • True three-phase capillary entry pressures and layer criteria essential for consistent and accurate modelling • Phase continuity driver for WAG at pore-scale – strongly affected by network connectivity and presence films and layers: precise wettability – multiple displacement chains – new fluid patterns during each cycle (micromodels) – recovery ceases after few WAG floods, oil movement may continue 49 Near-miscible WAG: micromodel After 1 hour After 2 hours Continued gas injection in strongly water-wet experiment: • Much oil displaced through film flow + mass transfer (?) 50