Reengineering: some basic concepts Assoc. Prof. Dr. Jegak Uli TheOfficial Official Definition The Definition Unlike continuous improvement or benchmarking, reengineering is intended to totally change the process. The fundamental rethinking and radical redesign of business processes to bring about dramatic improvements in critical, contemporary measures of performance, such as cost, quality, service and speed. TheKey Key Words The Words dramatic -- improvements not marginal/incremental, not 5 or 10 % but quantum leaps radical -- going to the roots of things. Starting over, reinventing process -- a group of related tasks that together create value for customers e.g.. order fulfillment redesign -- the design of processes, how work is done It is used to capture a steep change in speed, efficiency, or quality However, changes of this magnitude are not easily obtained Embarking on reengineering requires both justification and determination Common themes found among organizations that have successfully engaged in reengineering are process orientation, ambition, rule breaking, and creative use of information technology. What Reengineering is Not it is not downsizing it is not restructuring it is not a fad -- it works, brings about huge improvements it is not more of the same -- it is revolutionary. Focus on end to end processes and not specialization of labor The The Three Three CsCs CUSTOMERS -- more sophisticated, demanding, more alternatives, more knowledgeable COMPETITION -- no longer local and gentle, but more global and cutthroat CHANGE -- change from traditional focus on planning, control, and managed growth to emphasis on speed, innovation, flexibility, quality, service, and cost Top Ten Ways to Fail 1) Giving only lip service to reengineer 2) Don’t focus on processes 3) Spend a lot of time analyzing the current situation 4) Proceed without strong executive leadership 5) Be timid in redesign 6) Go directly from conceptual design to implementation 7) Reengineer slowly 8) Place some aspects of the business off- limits 9) Adopt a conventional implementation style 10) Ignore concerns of your people The Primary Ingredients Leadership The Reengineering Team The Tools of Reengineering Leadership SIGNALS -- Explicit Communications SYMBOLS -- Personal Behavior SYSTEMS -- Measurements and Rewards The Profile of a Reengineer Process oriented Holistic perspective Creativity Restlessness Enthusiasm Optimism Persistence Tact Team player Communication skills The Content of Reengineering Work Understanding the old processes and customer requirements Inventing a new process design that shatters old assumptions Constructing the new process-- details of operations, taking care of implications, training Selling the new way The Context of Re-e Efforts Uncertainty -- uncertainty eliminated gradually Experimentation -- iterative. Designing on paper must be followed by trying in reality Pressure -- must proceed at fast pace. Always operate under conditions of great urgency and intensity Focus of Team Members Must share dedication to three things: i. ii. iii. The process being reengineered The needs of the customer of that process The team itself Example of team characteristics CARING DARING SHARING Problem, Rule, and Assumption PROBLEM -- a specific performance shortcoming of the process e.g.. slow cycle time RULE -- a specific aspect of the process design that causes the problem e.g.. must have specialist for each task ASSUMPTION -- a belief that gives rise to the rule e.g.. the work is complex Principles for Overcoming Resistance to Principles for Overcoming Resistance to Change Change Resistance is natural and inevitable --Expect it Resistance is not always apparent -- Find it Resistance has many motivations -Understand it Deal with people’s concerns not their arguments -- Confront it There’s no one way to deal with resistance -Manage it The Key Mechanisms for Overcoming Resistance INCENTIVES -- positive and negative INFORMATION -- dispel uncertainty and fear INTERVENTION -- one-on-one connection INDOCTRINATION -- make change seem inevitable INVOLVEMENT -- make people part of the effort Selling the Change Impediments to communications Ten Principles of Reengineering communications Impediments Impediments to to Communications Communications Disbelief False familiarity Fear of layoffs The rumor mill Sloppy execution -- incomprehensibility, abstractions, complexity, and clichés TenTen Principles ofRe-eng Re-eng Principles of Communications Communications 1) Segment the audience 2) Use multiple channels 3) Use multiple sources 4) Be clear 5) Communicate, communicate, communicate 6) Honesty is the only policy 7) Use emotions, not just logic 8) Heal, console, encourage 9) Make the message tangible 10) Listen, listen, listen Major components of the rapid re-e methodology Preparation: How do we do the project? Identification: Where do we focus our attention? Vision: What result do we want to produce? Solution: How do we produce those results? Transformation: How do we implement the solution? STAGESOF OF REENGINEERING REENGINEERING STAGES STAGE 1 – PREPARATION The purpose of this stage is to mobilize, organized, and energized the people who will perform the reengineering 1. 2. 3. Goal seeking – goals and objectives must be aligned with the various business processes Facilitation – is use continuously during the life time reengineering project Team building – Organizing the members of reengineering team into a working group and training them the methodology 4. Motivation – to develop interest and enthusiasm so the team members will be encouraged to seek and understand the opportunity for breakthrough changes 5. Change management – the change plan will evolve in substance in detail as the project progresses 6. Self-assessment – analyzes the organization strength and weaknesses, ie. Org life cycle, org structure, task, culture, people 7. Environmental assessment – identifying the external forces which may offer threats or opportunities to the business 8. Project mgmt – requiring project leadership, planning, reporting, team guidance and issue resolution Example of re-e team SPONSOR CEO TEAM LEADER MANAGER INDUSTRIAL ENGINEERING FACILITATOR REENGINEERING EXPERT SUPERVISOR PRODUCTION PLANNING MATERIALS MGMT DIRECTOR SALES MANAGER INDUSTRIAL RELATIONS SPECIALIST COST ACCOUNTANT INFORMATION SERVICES EXPERT STAGES OF REENGINEERING 1. 2. 3. Stage 2 – IDENTIFICATION Produces definition of customers, processes, and performance measures and identifies value adding processes Customer modeling – to gain a complete understanding of the customer Performance measurement and cycle time analysis – to define the customers performance expectation and to quantify the measures of how work is being perform Process modeling – rapid representation of individual processes and sub processes showing the sequence of activities 4. Supplier integration and partnership program 5. Workflow analysis – to identify critical analysis necessary to make the process work and those which add value 6. Organizational mapping – take the specific task and activities associated with the processes and document the action taken 7. Activity based cost analysis – quantifies the label cost associated with specific process task, based on current work value and staffing 8. Process value analysis – prioritize the processes based on the assumed potential of the process to meet the goals and objectives 9. Change mgmt, project mgmt and facilitation are continued in this stage STAGES OF REENGINEERING STAGE 3 – VISION To develop a process vision capable of achieving breakthrough performance for the processes selected to be reengineered 1. Workflow analysis – to further analyze the process in terms of the individuals performing descript tasks and the technology being used 2. Process value analysis – inspect the activities of each process to determine which have an impact on the value added worth of the process itself 3. Benchmarking – to quantify existing performance factors and compared them against competitors, practices 4. Visioning - the ideal process that put result if all performance measures were optimize 5. Change mgmt, project mgmt, facilitation are continued STAGES OF REENGINEERING STAGE 4 (a) – SOLUTION : TECHNICAL DESIGN To specifies the technical dimension of the new process 1. Work flow analysis – analyzes the linkages among processes to identify opportunities for movement of steps, responsibilities, etc 2. Information engineering – to define the technical solution where and how to apply technology to implement the activities and steps of the reengineer process 3. Performance measurement – helps identify appropriate places for process controls and performance data capture 4. Strategic automation – addressing technology deployment and implementation options (use or adapt existing systems, replacements, outsourcing) 5. Change mgmt, project mgmt, facilitation are continued STAGES OF REENGINEERING STAGE 4 (b) – SOLUTION : SOCIAL DESIGN To specify the social dimensions of the new processes 1. Employee empowerment – to define the responsibility, decision making that can be deployed to the level of the employee 2. Skill matrices – to make required skill for each new position and define the job characteristic 3. Team building – structures the needed process teams 4. Self managed work team – determine the way in which each process team will manage the work produced by the team and the working of the team itself 5. Organizational restructuring and organizational mapping – to “redraw” the org that is appropriate to the mgmt and operation of the new process 6. Job production – to determine the skill and knowledge needed of each of the newly define position 7. Broad banding – to designed compensation system 8. Change mgmt, project mgmt and facilitation are continued 9. Employee reward and incentive – to break down some barriers to change and retain certain current cooperating operative during the transformation stage STAGES OF REENGINEERING STAGE 5 – TRANSFORMATION Produces pilot and full production versions of reengineered process and continual change mechanism 1. Process modeling – to complete the design of the business system 2. Information engineering – implement the technical design from stage 4(a) 3. Skill matrices – address specific personnel and the strategies necessary to train or retrain them 4. Team building – use to organize and train the new process team 5. Continues improvement – is initiated as a program to identifies and capitalizes on opportunities for incremental improvement 6. Performance measurement – is done on and on going basis, since some key benefits will depend on the customer reaction to the changes made 7. Change mgmt, project mgmt, facilitation are continued The differences between proc reengineering, redesign, and benchmarking (Harington, 1998) BPR - Use when cost and cycle time need to be reduced between 60-90% Proc redesign Use when cost and cycle time need to be reduced between 30-60% with 100% improvement in quality Proc benchmarking Use when cost and cycle time need to be reduced between 30-60% with 80% improvement in quality Example of BPR in Malaysia Banks and finance companies Before: Malaysia has 67 banking inst. Now: 10 anchor banks; 1. Arab Malaysian Bank 2. Bumiputra Commerce Bank 3. EON Bank 4. Hong Leong Bank 5. Maybank 6. Multi-purpose Bank 7. Perwira Bank 8. Public Bank 9. RHB Bank 10. Southern Bank References Hammer, M. and Champy, J. Reengineering the Corporation: A Manifesto for Business Revloution.HarperCollins, New York, 1993 Hammer, M. and Stanton, S.A. The Reengineering Revolution: A Handbook. HarperCollins, New York, 1995.