PMP PAL International, Ltd.
February 2012
Contents
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PMP PAL International within Ashok
Piramal Group
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Organisation structure
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Basic facts and figures
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Product portfolio
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Quality Certificates and VW Rating
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Running wiper systems applications for
VW
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New development for VW Group
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R&D Capabilities
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Manufacturing process
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Welcome to PMP PAL International, Ltd.
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Established 1922
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1948 – 1991 State owned company
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1992 – Privatisation
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1998 – 2008 Owned by Magna
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2008 – Entry of Ashok Piramal Group
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2010 – Shifted to new premises
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Ashok Piramal Group – A global player
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Multinational business group
Active in
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India

China

Europe


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Italy
Czech Republic
Under preparation

North America

China
Head office
European centre
Sourcing
Intended new production facilities
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PMP PAL International within Ashok Piramal Group
ASHOK
PIRAMAL
GROUP
Textile
1934
Real Estate
1997
Morarjee Textiles
Peninsula Land
Engineering
1978
Entertainment
1999
PMP
Autocomponents
PMP PAL
International
Integra Apparels
Jammin
Pune Football Club
Miranda Tools
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PMP Autocomponents
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Product portfolio

Windshield washers
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Presence in India

3 production plants in India


Alternators

Starter motors
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Oil pressure switches

Wiper motors


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Global presence
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

PMP PAL International, Ltd. February 2012
Mumbai
Satara
Rudrapur
India
China
Czech Republic
6
Role of PMP PAL International
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
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Global business development and
R&D centre for the whole PMP group
Manufacturing centre for European
customers
Support of new launches
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Organisation Structure of PMP PAL International
Petr Jurca
GM
Miroslav Kolar
Business
Development
Vladimir Jelinek
Quality Manager
Vladimir Heczko
Continuous
Improvement
Radek Cerny
HR and Finance
Saravanan
Strategic Sourcing
Tomas Sopr
Operations
Metrology
Sales
Production
Receiving Inspection
R&D
Logistics
Internal Quality
Design
Customer Care
Test Lab
Prototyping
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Basic Facts and Figures
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Number of employees
210
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Sales 2010(mio EUR)
20
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Sales 2011(mio EUR)
21
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Export of total sales
90%
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Automotive(out of total sales)
95%
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Sales by Customer
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Product Portfolio
Front Wiper Sets
Heavy Duty Wipers
Front Wiper Motors
Cooling Fans
PMP PAL International, Ltd. February 2012
Rear Wiper Motors
Heating Fans
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Quality Certificates
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ISO TS 16 949:2009 certified
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VW Rating
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R&D Audit
 B – 77% (June 2010)
Process Audit
 B – 86% (August 2010)
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VW Running Wiper System Applications
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Front wiper set T5 (since 2005)
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Front wiper set RPU (since 2009)
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Front wiper set Jetta (since 2000)
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Rear wiper motor Skoda Octavia
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VW T5, Amarok Front Wiper Motor
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Stall torque 35 Nm
Speed 1 … 45 rpm
Speed 2 .. 63 rpm
Integrated connector
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VW Group – New Development
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Skoda SK 251 – Front wiper system
Project PQ25
 Polo LHD (Russia)
 Polo RHD (India)
MQB Rear wiper
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Skoda SK 251 (A-Entry)
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B Release
BMG Release due 28th February 2012
SOP 6 / 2012
Based on PQ 25 front wiper motor
Total weight 2200g
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Pedestrian Protection
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For VW applications – BOSCH patent
solution
3 own patented design solutions

Plastic pivot with breakable lug
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Breakable tube

Springloaded segments
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PQ 25 Wiper Motor
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Stall torque 32 Nm
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Compact size
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LHD and RHD versions
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Weight 1060g
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MQB Rear Wiper Motor
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Concept approved by VW 1 / 2012
Electronic controller to be finalised by
February 2012
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Follow up meeting at VW 8th March
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1st Prototype August 2012
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Features
 Stall torque 5Nm
 Stator diameter 42 x 31
 Watertight connector
 Watertight electronics compartment
 Weight 770g
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R&D Capabilities
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6 Design engineers
Catia V5, R19
Pro Engineer
Prototype shop
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Test Lab
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On site testing equipment
 Dyno
 Climate chamber
 Salt spray chamber
 Noise analyser
 Durability test stands
 Static brake test
 Windshield test
External tests
 EMC
 Vibration and shock test
 Acoustics
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Manufacturing Process – Production plant Prague
Armature winding
PMP PAL International, Ltd. February 2012
Wiper motor assembly line
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Manufacturing process – production plant Prague
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End of the line testing

Each product is 100% tested
for:
 Noise and vibration

Functionality
 Performance
 Parking position
 Customer interfaces
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Manufacturing Plants in India
SATARA PLANT
RUDRAPUR PLANT
Products:
Products:
• Alternator
• Alternator
• Windshield Washer System
• Starter Motor
• Wiper System
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Manufacturing Process in Satara Plant
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THANK YOU!