Rensselaer Polytechnic Institute Lally School of Management & Technology MGMT 6070 Statistical Methods for Reliability Engineering Term Project Presentation Robert Ricker December 4th, 2008 Summary Description Problem Statement The success of a Major League Baseball team relies heavily on the arm of the pitcher. In general, the pitching staff of a particular team must consistently provide a certain level of performance, efficiency, and reliability in order for the team to advance to the post season and eventually into the championship game. System Overview The system consists of a 5 man rotation to cover 1458 innings / season. Expanded Roster 40 Man Pitching Staff 18-20 Man Active Roster 25 Man Starting Rotation 5 Man Project Objective The objective of this project is to use pitcher characteristics to age the population of pitchers on a team to determine the most optimal pitching staff. 9 Innings/game x 162 games = 1458 Innings/Season Methodologies Statistical data for inactive pitchers analyzed to determine the distribution function best representative of the reliability of an active pitcher in the league. The distribution function and the associated reliability functions were then used to determine the significant failure characteristics of a pitcher. A Monte Carlo simulation was then performed to simulate the failure times for a certain number of pitchers. The reliability of the current league pitching staff will be analyzed such that each pitcher must be fully operational in order for the team to be performing efficiently. Each pitcher will have the failure distribution calculated from the test data. Results/Discussion Data suggests a Weibull distribution for inactive pitchers (i.e. failures) Probability Plot for IP ML Estimates-Complete Data 90 99 50 90 10 1 50 10 1 0.1 1000 0.1 10000 2000 IP 90 10 0.1 1 10 100 Percent P er cent 50 1000 IP 90 80 70 60 50 40 30 20 10 10000 5 100000 Probability Plot for IP Weibull5000 - 95% CI IP Complete Data - ML Estimates Loglogistic 99.9 99 Table of S hape S cale M ean S tD ev M edian IQ R F ailure C ensor A D* 99.9 99 P er cent E xponential 99.9 1 A nderson-Darling (adj) Weibull 10.539 Lognormal 5.573 E xponential 58.867 Loglogistic 4.611 Lognormal 99.9 P er cent P er cent Weibull 99.9 90 50 10 1 0.1 2000 5000 IP 3 2 1 0.1 1000 S tatistics 4.04675 3779.08 3427.63 951.550 3451.85 1319.11 187 0 10.425 Overview plot for Top 2.5% inactive pitchers supports Weibull failure distribution 10000 IP • Data set consisted of 8164 inactive and active pitchers • Data sorted according to innings pitched (from 0 to 7356) • Top 2.5% inactive pitchers used for analysis Results/Discussion Weibull distribution modeled in Maple Distribution Overview Plot for IP ML Estimates-Complete Data P robability Density F unction Table of S hape S cale M ean S tDev M edian IQ R F ailure C ensor A D* Weibull 99.9 0.00045 90 50 P DF P er cent 0.00030 0.00015 Failure Probability Distribution Function & Reliability Function (Survival) 0.00000 10 1 2000 4000 0.1 6000 1000 IP S tatistics 4.04675 3779.08 3427.63 951.550 3451.85 1319.11 187 0 10.425 10000 IP S urv iv al F unction H azard F unction 100 Rate P er cent 0.003 50 0.002 0.001 0 0.000 2000 4000 IP Failure Probability Density Function 6000 2000 4000 6000 IP Hazard / Failure Rate Function Results/Discussion Monte Carlo simulation validated the Minitab and Maple Results T-test shows a gradual increase in ERA as active pitchers move into distribution ERA for Inactive vs. Active Pitchers 4.5 Earned Run Average 4.0 3.5 3.0 2.5 2.0 Inactive Active Conclusions Average failure rate for Inactive Major League Pitchers in the top 2.5% of Innings Pitched is 3427. Active Pitchers making it to the top 2.5% display a decline in key statistics such as ERA that suggests the efficiency is reduced. Teams should therefore draft additional pitchers to their staff to decrease the burden on the 5 starters and increase the efficiency throughout a career. Including all pitching data (both inactive and active) into analysis will help validate assumptions. Using a 3-Parameter Weibull Distribution will also add fidelity to analysis.