Predictive Maintenance:
Condition monitoring
Tools and Systems
for asset management
September 19, 2007
Today’s paradigm
Condition Monitoring:
• In house maintenance staff
Qualified personal who know the equipment
Regularly scheduled maintenance
• Often reactive
React to break down events
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Future paradigm
Condition Monitoring:
• Use of technology to measure
Heat
Vibration
Sound
Electrical output
Other . . . if you can measure it, you can monitor it
• Operate equipment with known status or condition
Predict impending failures
Comparing baseline data to measurements that fall
out of tolerance
Eliminate break down events
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And in many industries
The future paradigm is now . . .
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Technology is in use today . . .
• Power generation
• High speed rail lines
• Steel mills
• Tunnel and surface mining
• Warehousing and distribution
• Truck transportation
• Paper mills
• Printing
• Agriculture, food processing
• . . . others
• Critical components and “balance of plant”
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Equipment and services
• Use of technology to measure
Heat
Vibration
Sound
Electrical output of any kind
Others
Manual and automated
• Service support
Equipment selection & implementation
Equipment operation
Maintenance and repair service
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Equipment and service categories
• Manual
Hand held
• Semi automated
Combination
• Fully automated
Mounted sensors
• Computer based - monitor via hard wire and remote
monitoring via phone or internet
• Service support
Dispatched after witness of impending failure
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Available products and services
• Manual - hand held
• Semi automated
Combination –hand held + computer data collection
Software suite – analyst, inspector, observer
• Fully automated
Mounted sensors and data collection equipment
Computer monitor via hard wire and remote
monitoring via phone and internet
• Service support
Dispatched after witness of impending failure
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Periodic condition monitoring
Portable
systems
• Data
collectors/analyzers
• Inspection systems
Condition monitoring
software
• Monitoring suite software
• Decision support
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Periodic condition monitoring
Data collectors/analyzers
collect, store and trend vibration and
process data to facilitate detection,
analysis and correction of machine
problems.
Inspection systems automate
the machine inspection process and
enable collection, storage and review
of machine condition and plant
process data.
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On-line systems for continuous
monitoring
On-line systems
• On-line monitoring
systems
• On-line protection
systems
Condition monitoring
software
• Monitoring analysis
software suite
• Decision support
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On-line systems
On-line systems use permanently
installed sensors to collect vibration
and process data, 24/7, and alert
personnel to important changes in
machine condition.
Protection system
is a digital,
modular, scalable hardware and
software solution that provides
integrated machinery protection,
condition and performance monitoring
from a single source.
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Asset management software
Monitoring suite software
provides users with
trending, detailed analysis
and reporting and
enables plant-wide
sharing of information.
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Decision support
Decision support replaces labor-intensive data analysis with
an automated process that identifies the probability of specific
faults and prescribes appropriate action.
• Accurate, consistent, reliable decision making
• Captures and preserves knowledge
• Compatible with other software and systems
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Web enabled
Web-enabled asset
management knowledge
portal. A virtual support
network for expert services,
24/7.
• Articles
•Technical handbooks
• Interactive services
• Industrial product guides
• Best practices
• Benchmarking information
• E-learning
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On-line training
• Self-paced learning
• Tutor supported
• Certification available
• Convenient and
economical basic skills
training
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Implementation
• Hand held
• Semi automated
• Fully automated
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Implementation
• RTP
• Press unit
• Angle bars
• Folder
• Other
• Critical components
• Balance of plant
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Benefits . . .
• No surprise break downs
• Increased “up time”
• Reduced need for “back up” equipment
• Minimize maintenance resource
• Possible outsource when needed
• Minimize on hand parts supply
• Enjoy the “ROI” benefits
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Recommendations . . .
• Understand your process
• Understand the complete list of available tools
• Work with experienced personnel
• Implement only what is practical
• Enjoy the “ROI” benefits
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For more information
• Contact
p: 630-833-7366
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Predictive Maintenance:
Condition monitoring
Tools and Systems
for asset management
September 19, 2007
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