Demand-Driven Procurement SAP Best Practices for Retail Purpose, Benefits, and Key Process Steps Purpose This scenario begins with the required planning steps. The forecasting processes and different consumption-based MRP procedures. The supply source determination schema in SAP R/3 is then outlined in brief and the various options explained. The Purchase Order process shows you how to work with the Planning Workbench. Order optimizing comprises quantity optimizing, investment buying, load building and goods receipt capacity check. The last section shows you how vendor evaluations can be used to optimize goods procurement. Benefits Alongside article-specific inventory management, the SAP R/3 System provides an accurate data basis for using the comprehensive range of requirements planning methods. The main task in requirements planning is to monitor stocks and, in particular, generate automatic order proposals for purchasing. With the planning workbench, extensive functionalities for order optimization and vendor evaluation you can handle the whole process for demand-driven procurement. Key Process Steps Requirement Planning Planning Run Supply Source Determination Contract Processing Planning Workbench Order Optimizing Purchase Order Monitoring Vendor Evaluation © 2011 SAP AG. All rights reserved. 2 Required SAP Applications and Company Roles Required SAP Applications SAP SAP enhancement package 3 for SAP ERP 6.0 Company Roles Retail Non-Seasonal Purchaser Retail Non-Seasonal Purchaser – Power User Retail Non-Seasonal Purchase – Manager Retail Replenishment Planner Retail Replenishment Planner – Power User Retail Masterdata Manager Retail Warehouse Clerk © 2011 SAP AG. All rights reserved. 3 Process Flow Diagram R. NonRetail Seas. Replenishment Purch.– Planner Power U Retail Non-Seasonal Purchaser Event Demand-driven Procurement - Requirement Planning Unload Materials from Truck MRP Procedure Automatic reorder point planning MRP Procedure Time-phased planning MRP Procedure Time-phased planning with reorder point planning Carry out the individual Forecast from the article master MRP Procedure Forecast-based planning Optional: Planning File Alternative: Carry out the individual Forecast from the menu © 2011 SAP AG. All rights reserved. Optional: Reprocess the Forecast results Carry out Single-Item, Single-Level Planning Optional: Evaluating the Planning Results Convert the Purch. Requisition to a Purchase Order Enter goods receipt in distribution center 4 Process Flow Diagram Demand-driven Procurement - Supply Source Determination Supply Source: Source List Release Order for the Contract Maintain Source List Automatic Conversion of the Purchase Requisition to a Purchase Order Automatic conversion of PR to PO Goods receipt in DC Display purchasing info record Supply Source: Purchase Info Record Retail Replen. Planner Power User Retail NonSeas. Purchaser Retail Non-Seas. Purchaser Power User Retail Replenishment Planner Event Unload Materials from Truck © 2011 SAP AG. All rights reserved. Create Purchase Requisition Create Purchase Order with reference to P. Requisition Purchase Requisition (Assign Supply Source) Create Contract 5 Process Flow Diagram Create purchase requisition Release order for contract Goods receipt in the distribution center Create contract Retail Replen. Planner Power User Retail NonSeas. Purchaser Retail Non-Seas. Purchaser Power User Retail Replenishment Planner Demand-driven Procurement – Contract Processing © 2011 SAP AG. All rights reserved. Display release documentation 6 Process Flow Diagram Retail Replenish. Planner Demand-driven Procurement - Purchase Order Process and Vendor Evaluation Order cancellation Retail NonSeas. Purchaser Retail NonSeas. Pur. Power U. Online requirements planning Good receipt in the distribution center Check stock © 2011 SAP AG. All rights reserved. Check consumption & forecast values Article master data Create PO via eCATT Storage costs Order release Create PO Shelf life, expiration date (food only) 7 Process Flow Diagram Retail Masterdata Manager Demand-driven Procurement - Purchase Order Process and Vendor Evaluation (contd.) Order cancellation Retail Non-Seas. Purchaser Retail NonSeas. Pur. Power U. Online requirements planning Terms of payment Good receipt in the distribution center Individual forecast Check stock Check consumption & forecast values Article master data Create PO via eCATT Storage costs Order release Create PO Retail Replen. Planner Power User Future price changes © 2011 SAP AG. All rights reserved. Maintain forecast values Shelf life, expiration date (food only) Carry out forecast Requirements determination procedure in investment buying Return on investment Investment buying analysis 8 Process Flow Diagram Demand-driven Procurement - Purchase Order Process and Vendor Evaluation (contd.) Retail Non-Seas. Purchaser / Manager Retail NonSeas. Pur. Power U. Maintain vendor evaluation manually Create goods receipt in distribution center Automatic reevaluation Display open PO Execute evaluation of article / merchandise category Rank lists Create goods receipt in distribution center Display status data for PO header Create PO Individual forecast Retail Replen. Planner Power User Display PO history Carry out single-level, single-item planning © 2011 SAP AG. All rights reserved. Convert PR to PO Automatic load building Load building results list Manual load building 9 Requirements Planning © 2011 SAP AG. All rights reserved. 10 Objectives Automation of the procurement process on site level Inventory monitoring of a site Central + distributed application © 2011 SAP AG. All rights reserved. 11 Requirements Planning: Forecasting Model Selection Manual model selection with additional automatic test Manual Constant model Trend models Seasonal models Seasonal trend models Models T: Test for trend S: Test for season A: Test for trend and season Automatic Automatic Model selection Parameters Basic value Basic value Trend value Basic value Season indices © 2011 SAP AG. All rights reserved. 12 Requirements Planning: Overview RP type Forecast indicator ? Articles Articles Purchase Requisition Item 10 Item 20 Consumption 10/2000 987 values1000 11/2000 12/2000 Forecast Requirements 1251 Planning Purchase Order Item 10 Item 20 © 2011 SAP AG. All rights reserved. 13 Forecast Applications Forecast Application Reorder Point Reorder Point Planning Planning Calculation of the reorder point and the safety stock by the forecast. © 2011 SAP AG. All rights reserved. Forecast-Based Planning The forecast values are copied as requirements and replace the reorder point. Calculation of the reorder point and the safety stock by the forecast. Time-Phased Planning The forecast values are copied as requirements. The planning run is only carried out on predefined dates. Time-Phased planning can be applied in combination with Reorder Point planning. 14 Source Determination © 2011 SAP AG. All rights reserved. 15 Purchase Order: Supply Source Determination 1 40% 40% 60% ? ? Quota arrangement Quota arrangement 2 3 PReq Vendor ?? Art. 3214 20 pc Art. 5110 15 pc Purch. requisition WITHOUT supply source Article PCS-04-MRP201 for VZ01 50ea Source list Source list Purch. order Vendor PCS-V201 Article Article • Find external source of Supply supply only • Find internal source of supply only • Find internal supply source first , then external • Find external supply source first , then internal © 2011 SAP AG. All rights reserved. source ind . agreements 4 Outline Stock transfer deliv ery schedules Supplying sites 5 region 20 ea 15 ea MIT Supply Purch info . records Regular vendor Art. 3214 Art. 5110 ? Vendor Vendor PCS-V201 R3001 16 Order Processing © 2011 SAP AG. All rights reserved. 17 Planning Workbench Manual Planning Select worklist - Site - Vendor Start variant Material selection - Stock planner - Merchandise category Default data Internet Services - Item category - Account assignment category Control data - Sort algorithms General Settings - Hide processed worklist www Application settings - Expand levels with one element - Display symbols - Display Worklist settings E-mail - Sequence © 2011 SAP AG. All rights reserved. 18 Planning Workbench: Manual Planning Planning workbench with integrated manual planning Worklist personalization Simple display navigation in tree format Display of additional information, for example, site or vendor master data Direct access to the Internet or mail system Worklist view personalization Manual planning Display of consumption and/or forecast data Use of restriction profiles Automatically generated purchase requisitions © 2011 SAP AG. All rights reserved. 19 Order Optimizing © 2011 SAP AG. All rights reserved. 20 Quantity Optimizing: Rounding Profiles Dynamic Rounding Profiles Dynamic profile • Rounding method 0 No rounding 1 Round up to a multiple of the order units/sales units 2 Round up to order/sales/logistical units of measure 3 Round up to order/sales/logistical units of measure, or log. unit of measure, zero qty for order units only • Rounding rule AUn CAR LAY PAL • Unit of measure group © 2011 SAP AG. All rights reserved. % Up % Down 70.0 10.0 80.0 10.0 90.0 10.0 Check the permitted units of measure used by vendors or recipients 21 Investment Buying: Purpose Investment buying is a method of determining procurement proposals that take account of future price increases, and are to be covered by external procurement The aim of Investment buying is to purchase articles in suitable quantities in good time as cheaply as possible taking account of various influencing factors © 2011 SAP AG. All rights reserved. 22 Investment Buying: Overview Purchase price conditions Select condition changes Open PO quantities Stock on-hand Select relevant articles (Info Record) ROI Parameters Simulate purchase price Purchase price higher than future price Actual ROI is lower than required ROI Forecast Calculate ROI Log of items Protokoll found relevant to Purchasing Calculate order quantity Purchase requisitions Investment Buying Analysis Purchase orders Worklist © 2011 SAP AG. All rights reserved. 23 Load Building Load building is a process used to group together purchase orders and other requirements, while taking account of procurement restrictions, thereby reducing procurement costs. © 2011 SAP AG. All rights reserved. 24 Load Building Overview Req. Planning Req. Planning Req. Planning Without existing requirement elements Promotion Orders Purch. Req. . ... ... Purch. req. Purch. Req. . ... Other order processes Purchase Requisitions Automatic load building process Purch. order ... Lieferant 326 Purch. Order... Vendor 326 Simulation list process Manual load building EDI to Vendor EDI to vendor © 2011 SAP AG. All rights reserved. 25 Goods Receipt Capacity Check Up to now, there was no check for sufficient capacity for the delivery date of a planned delivery in the goods receipt area of a warehouse. If the goods are delivered to a warehouse door that does not have any free capacity, there can be a bottleneck in the goods receipt area of a warehouse. At the same time, another warehouse door might have enough capacity. Advantages for Retailer and Vendor: Taking the goods receipt capacity into account prevents potential bottlenecks. The vendor's delivery date planning utilizes the capacity of the retailer's goods receipt areas. The vendor can schedule the deliveries better since the planned time window for inbound deliveries is binding. © 2011 SAP AG. All rights reserved. 26 Vendor Evaluation © 2011 SAP AG. All rights reserved. 27 Functions in Vendor Evaluation Regular vendor for Article 1 Vendor A ? Vendor C Vendor B Quality audits Vendor Evaluation Vendor C © 2011 SAP AG. All rights reserved. 28 Automatic Subcriteria: Overview Main Criteria Subcriteria Price Price level Price development GR inspection Complaints Audit On-time delivery Quantity reliability Shipping instructions Confirmation Quality Delivery Service © 2011 SAP AG. All rights reserved. 29 Analyses for Vendor Evaluation HIT LIST General Vendor Evaluation Total Price Preis Qual . Dlvy. Lief . Service Vendor B 90 92 90 93 85 Vendor A 84 75 92 88 81 Vendor C 81 90 76 74 84 Analysis for Article/ Merchandise category Vendor Evaluation Evaluation Total Price Preis Qual . Dlvy. Lief Vendor A 88 81 93 92 86 Vendor C 81 90 76 74 84 Evaluation Comparison General Vendor Evaluation Total Vendor A © 2011 SAP AG. All rights reserved. Service 84 Price Preis Qual . Dlvy. Lief 75 92 88 Service 81 Evaluation for Article 1 Total 88 Price Preis Qual . Dlvy. Service 81 93 92 86 30 © 2011 SAP AG. All rights reserved No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. Microsoft, Windows, Excel, Outlook, and PowerPoint are registered trademarks of Microsoft Corporation. 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