Understanding Harmonics Richard Molloy Technology Sales Manager, Power Quality © 2003 Eaton Corporation. All rights reserved. Agenda Introduction Definition of ‘Power Quality’ Identification of power quality problems Harmonics – causes and effects Mitigation techniques Conclusion The cost of poor power quality Cost of power quality problems to European industry & commerce is estimated at €10 billion per annum Expenditure on preventative measures is less than 5% of this Definition of Power Quality ‘A supply that is always available, always within voltage and frequency tolerance, with a pure, noise free, sinusoidal wave shape’ Source – Leonardo Power Quality Initiative How good is good enough? No definitive answer – entirely dependant on compatibility of equipment and supply Power standards Power standards are defined by the electricity regulator OFGEM Standard EN 50 160 ‘Voltage characteristics of electricity supplied by public distribution systems’ EN 50 160 Long term interruptions 10 to 50 Short term interruptions 30 to 1000 Dips 30 to 1000 Short-term over-voltage <1.5kV Steady state voltage 230V +/- 10% for 95% of time Voltage unbalance <2% for 95% of time EN 50 160 Total harmonic distortion </= 8% for 95% of time Transient over-voltages Majority <6kV Frequency 50Hz +/- 1% for 99.5% of time Frequency 50Hz +/- 2% for 100% of time Identification of problems Harmonic distortion Voltage sags (‘dips’, ‘brownouts’) Voltage swells (‘surges’) Outages (‘power cuts’, ‘blackouts’) Transient voltage surges (‘spikes’) Earthing (‘grounding’) Poor power factor Harmonics © 2003 Eaton Corporation. All rights reserved. Definition Waveforms with frequencies that are multiples of the fundamental frequency (50Hz UK & Europe, 60Hz North America) Waveforms - Fundamental Fundamental Wave, 50Hz Waveforms – Fundamental and 2nd Harmonic Fundamental Wave, 50Hz 2nd Harmonic, 100Hz Waveforms - Fundamental, 2nd and 3rd harmonic Fundamental Wave, 50Hz 2nd Harmonic, 100Hz 3rd Harmonic, 150 Hz Fundamental + 2nd harmonic Fundamental + 3rd harmonic All wave-shapes can be reduced to a sine wave plus harmonics Even a square wave Square wave equation i 4I m Sin t 13 Sin3 t 15 Sin5 t ......... Switched mode power supply current waveform Desktop System 2.0 1.5 Current (A) 1.0 0.5 0.0 0 90 180 -0.5 -1.0 -1.5 -2.0 Degrees 270 360 Harmonic spectrum of SMPS Desktop System 0.6 0.5 Current (A) 0.4 0.3 0.2 0.1 0.0 1 2 3 4 5 6 7 8 9 10 Harmonic 11 12 13 14 15 16 17 Causes of harmonics Harmonic currents are caused by the use of non-linear loads: Switched mode power supplies HF fluorescent ballasts Compact fluorescent lamps Inverters • Variable frequency drives • UPS systems Effects of harmonics Erroneous operation of control systems Excessive heating in rotating machines Overloading of transformers Overloading of switchgear and cables Nuisance tripping of circuit breakers Effects of harmonics Overloading of capacitors Damage to sensitive electronic equipment Excessive currents in neutral conductor Effects of Triple-N harmonics Triple-N harmonics are odd multiples of 3 times fundamental frequency, i.e., 3rd, 9th, 15th etc. They are all in phase and sum in the neutral conductor Switched Mode Power Supplies (SMPS) produce a lot of 3rd harmonic - this is especially problematic in commercial buildings due to the vast number of computers, office equipment etc. Effects of Triple-N harmonics Effects of Triple-N harmonics A 3-phase star connected system with a balanced linear load has no current flowing in the neutral Where a lot of 3rd (or other triple-N) harmonics are present, neutral currents can be considerably in excess of phase currents This causes overheating of neutral conductors. Note these may only be 50% rated in older buildings Neutrals do not normally have over-current protection Limits on Harmonic Distortion Harmonic currents flowing back to the supply cause harmonic voltage distortion due to the supply impedance Governed by Engineering Recommendation G5/4 Title : ‘Limits for Harmonics in the U.K. Electricity Supply System’. Guidance ONLY Mitigation measures Neutral up-sizing Passive filters Active harmonic conditioners Transformer based solutions Neutral up-sizing All neutrals in the system, including switchgear etc., must be rated for the neutral current as well as phase currents A 4 or 5 core 3 phase cable is rated for current flowing in the phase conductors only. Current in the neutral can cause overheating of the cable Above 7th harmonic (350 Hz), skin effect should be considered Cables should be de-rated in accordance with IEC 60364-5-523 / BS 7671 (Appendix 4) Passive filters Capacitor and reactor combination Tuned to specific frequency Requires higher voltage capacitors Designed for a fixed system requirement Harmonic production IL IH Harmonics and capacitors System Impedance X L 2 fL IL IH IC System Capacitanc e XC 1 2 fC Effects of Resonance Freq (Hz) 150 250 350 550 650 IH 100 100 100 100 100 100 kvar IC IS 3 103 9 109 18 118 62 162 115 215 300 kvar 600 kvar IC IS IC IS 9 109 21 121 31 131 91 191 88 188 1419 1519 769 669 177 77 265 165 145 45 Avoiding resonance with PFC capacitors Calculate the Resonant Frequency System Fault Level (MVA) f o 50 Capacitor Size (Mvar) Adding reactors Effect of adding reactors Freq Current flowing into supply in A Series Reactor Tuned to the frequency shown below Hz 150 No Caps 100 600 kvar 121 182 Hz 197.0 189 210 225 250 Hz Hz Hz Hz 175.6 149.1 141.5 134.5 250 100 191 66.7 62.8 47.9 34 0 350 100 1519 75.7 73.7 66.8 61.5 51.9 550 100 302 79.2 77.7 72.8 69.4 63.5 650 100 237 79.8 78.3 73.7 70.6 65.2 Filters Single Frequency Filter |z| f (Hz) Double Tuned Filter 2nd Order High Pass Filter |z| |z| f (Hz) f (Hz) Harmonics In Practice SubStation When others add to your system SubStation Active harmonic conditioner Harmonic current compensation, 2nd to 25th Harmonic neutral current compensation Global or selective harmonic current compensation Site adjustable compensation parameters Active harmonic conditioner AHC AHC points of connection INCOMING SUPPLY SUB BOARD 1 SUB BOARD 2 DIS BOARD DIS BOARD AHC points of connection INCOMING SUPPLY SUB BOARD 1 SUB BOARD 2 DIS BOARD DIS BOARD AHC GLOBAL AHC points of connection INCOMING SUPPLY SUB BOARD 1 SUB BOARD 2 DIS BOARD DIS BOARD AHC GLOBAL AHC PARTIAL AHC points of connection INCOMING SUPPLY SUB BOARD 1 SUB BOARD 2 DIS BOARD AHC LOCAL DIS BOARD AHC GLOBAL AHC PARTIAL AHC advantages Continued guaranteed effective harmonic compensation Easy to use and install Auto configures NOT susceptible to harmonic overload Expandable Compatible with electric generators Connected anywhere Transformer based solutions 3rd Harmonic rejection transformers Phase shifting transformers Isolation or harmonic suppression transformers Conclusions © 2003 Eaton Corporation. All rights reserved. Conclusions As more electronic equipment is used in industry and commerce, harmonics have become a major power quality problem – more harmonics are generated, and more equipment is adversely affected by these harmonics A combination of good design practice and effective harmonic mitigation measures is required Conclusions The power quality required will be dependant upon the equipment to be operated at any given location A holistic approach to power quality is required – one solution is unlikely to address all the problems – a combination of equipment will be required to achieve the quality required. Power quality measurement Most power quality problems can be measured or monitored – if you suspect a problem, we can conduct a PQ survey to identify: Harmonic distortion Transient voltage disturbance Power factor Load survey Unbalance Flicker Thank you © 2003 Eaton Corporation. All rights reserved.