Academic Advisor:
Dr. Dave Turcic
Sponsoring Company:
Edwards Vacuum Ltd.
Team Members:
Ron Pahle
Khoa T. Tran
Duc M. Le
Thanh Q. Nguyen
Shafi Alhajri
Contact Engineers:
Mark Romeo
Bree Edwards
Project
Background
Mission Statement
Project Plan
Customer Identification
PDS Requirements
House of Quality
Risk Mitigation
Questions
Edwards Vacuum
Ltd. is contracted by
Intel Corporation to provide pumps
designed for atmospheric control in
sensitive microchip fabrication
processes.
These
manufacturing processes have a
strict tolerance in the range of the nanoscale.
There
is evidence that Edward’s Vacuum
pumps are a cause of unwanted
vibrations, and could effect the
manufacturing tools used in Intel’s
microchip fabrication processes.
Edwards has a current vibration isolation
plan implemented, but would like to
pursue an improved product to stay at the
top of the vacuum pump supply industry.
Derive
a solution to minimize the
vibration propagated from the pump
system, through the steel frame and to
the surrounding workplace.
This solution will consist of a working
prototype, supporting data, detailed
drawings and a final report.
Access
to Intel Corporation’s
manufacturing facility is not available.
This requires that the solution derived be
tested and applied at Edward’s facility.
The solution will then be applied to new
systems and tested and improved by
Edward’s Engineers.
Highlights of our Gantt Chart.
PDS Document- 2/9
Research- 2/21
Diagnostic Testing- 3/1
Concept Evaluation- 3/13
Detail Design- 4/10
Prototyping and Testing- 5/1
Finalized Solution- 5/22
Design Reviews- 2/21, 3/13, 5/22
External
Customers
Primary- Edwards Vacuum Ltd.
Secondary- Intel Corporations
Internal
Customers
Portland State University Faculty
Capstone Courses ME 491/492/493
High Priority Requirements
Vibration Reduction- 25% (Edwards)
Clean Room Compatible (Intel)
Power Consumption- 0 Watts (Edwards)
Timeline- 5/22 (Edwards/PSU)
Medium Priority Requirements
Cost- <1000$/Pump (Edwards)
Size- Must fit within frame (Intel)
Ease of Use- Totally Passive (Edwards)
No
current solution to compare to.
Attempting
to reduce the risk in the
following categories