Final Report: 2014 Bioenergy in Sudan, Andrew Lang On invitation by Sudan University of Science and Technology. 1/28/2014 Table of Contents No. Day 1: 20th January Day 2: 21st January Day 3: 22st January Day 4: 23st January Content Page ARRIVAL 3 Talk I: BIOENERGY – A SOURCE OF ELECTRICITY, INDUSTRIAL HEAT AND COOLING AND TRANSPORT FUELS 4 Visit I: AN IRRIGATION FARM ON THE NILE EDGE 4 Visit II: SUST AGRICULTURE AND FORESTRY 5 Visit II I: JICA-Funded Facility 6 Visit III: CAMPUS FOR ANIMAL PRODUCTION, FISHERIES AND WILDLIFE 6 FULL DAY WORKSHOP: GREEN ENERGY: CURRENT AND FUTURE VISION 7 SUDAN SOCIETY OF MECHANICAL ENGINEERS SEMINAR 8 Day 5: 24th January DEPARTURE 9 IMPRESSIONS AND VIEWS ON THE POTENTIAL FOR SUDAN TO DEVELOP A BIOENERGY SECTOR 10 BIODATA ANDREW LANG 14 APPENDEX I TALK I BROCHURE: ASSHAHEED HALL 15 APPENDEX II APPENDEX III FULL DAY WORKSHOP BROCHURE (DEANSHIP HALL) TALK II BROCHURE (ENGINEERING UNION HALL) 16 18 2 Bioenergy in Sudan, on invitation by Sudan University of Science and Technology. Andrew Lang (vice president World Bioenergy Association) This was my second visit to Khartoum, with the first in February 2013 on invitation from Aeronautical Research Center-Sudan. This first visit was within a project on jatropha production for oil to produce biodiesel, as part of a larger project on developing a National Biofuel Roadmap. This jatropha biodiesel scoping project (now completed) entailed a lot of research into the climatic, rainfall, soils, and forestry distribution and deforestation in Sudan, as well as the recent economic trends, and trends in use of fossil energy and biomass for energy. My connection to this project came via an invitation from Mrs (now Dr) Farouk at the Biomass for Biofuels and Value-added Products conference held in Kuala Lumpur in October 2012. Mrs Farouk approached the stand of the World Bioenergy Association and asked if the WBA might be able to provide some input into this Sudan Biofuels Roadmap development project. Since I was the board member with most interest and background knowledge in this topic I took up the invitation. In this short report I will give a day by day account and then provide a brief overview of my impressions and views on the potential for Sudan to develop a bioenergy sector and which of the many technologies might be most worthwhile to develop initially, and what the wider option might be for cost-effective development of renewable energy sources, and what the role might be for university-supported or sponsored research within this. The Schedule 20th January. I arrived at about 6.30 pm and was met by Dr Farouk and assisted though the entry process by Abubakr from general relationship unit in SUST. I was checked into the Holiday Villa hotel in Nile St. 3 21st January: a) Bioenergy – A Source of Electricity, Industrial Heat and Cooling and Transport Fuels: Collected by Dr Farouk and taken to the SUST Almugran campus. After meeting with the Vice Chancellor and several senior staff members I made a presentation in Alshaheed Hall on ‘Bioenergy – a source of Electricity, Industrial Heat and Cooling and Transport Fuels’ followed by a presentation on potential of Biofuel Production in Sudan by Dr. Farouk. . This session was co-organised by the Deanship of Scientific Research and External Relationship. It was attended by senior staff, postgraduates, and some other people from other universities, research centres and institutes, Ministry of Petroleum, Nile Petroleum Company, biofuel committee in National council and the biofuel industry including Kenana. 4 b) Visit an Irrigation Farm on the Nile Edge In the afternoon I was taken by Dr Md Elhadi and Dr Farouk to visit an irrigation farm on the Nile edge just north of Khartoum, and then to an irrigated farm using groundwater just to the west, and to see another potential irrigation site. 22nd January: a) Visit to SUST Agriculture Collected from the hotel by Dr Farouk and taken to the SUST Agriculture campus where I met senior staff and gave a presentation on low rainfall forestry establishment and possible species in Australia and elsewhere, to a group of staff members and postgraduates. 5 b) JICA-Funded Facility After lunch and a brief visit to the impressive JICA-funded facility where they are trailing and assessing control options for the problem weed Striga hermontheca. c) Visit to campus for Animal Production, Fisheries and Wildlife Following this we went to the SUST campus for Animal Production, Fisheries and Wildlife. After a short meeting with senior members of the academic staff we looked at some experimental work on biogas from animal manure, and on processing of animal manure into a form of more convenient domestic cooking fuel. This was followed by a tour of the zoo area and animal handling site, and of the chicken and diary cow production areas. 6 23rd January: a) Full Day Workshop: Green Energy: Current and Future Vision This day was opened by an address by the Vice Chancellor and entirely given over to a full day workshop in the Vice Chancellor’s lecture theatre. There was a series of presentations on current research at the SUST campuses by staff members and postgraduates on topics including current work on jatropha, comparison of productivity of pond microalgae with identical algae in photobioreactors, and work on seawater greenhouses. A presentation by Dr Abduelmutalib from Khartoum University on the development of machinery and equipment for small scale processing of jatropha demonstrated the high level of competency of staff and graduates of SUST and partner universities. As well there presentations were given by the head of Nile Petroleum and Dr Elhadi (on the potential for ethanol as a fuel for piston engine planes). I gave two further presentations, one on the world view on energy production from biomass, and one on the general potential for biomass-to-energy in Sudan. The morning sessions were chaired by Dr Farouk, and Mr. Omer from the Ministry of Petroleum chaired the afternoon session. Participants in the workshop had lunch after the long morning session. At the end of the shorter afternoon session good discussions were held on the starting up of a national bioenergy association. A group formed from the people present to work to bring this association into being. At the start of the day the Vice Chancellor had undertaken that SUST would be supportive of such an organisation. 7 b) Sudan Society of Mechanical Engineers Seminar (Organised in Collaboration with MOWRE) In the evening Dr Farouk brought me to the Sudan Society of Mechanical Engineers for a seminar (organised in collaboration with MOWRE). It was chaired by Dr Farouk and I presented on ‘Bioenergy Technology and Electricity Production’. This was followed by a talk by Dr Elhadi. About 30 minutes of lively questions, responses and comments followed. 8 24th January: a) Wrap Up and Travel back This was basically a day to pack and finalise information. Dr Farouk collected me at about 11.00 am and gave a short tour of the city and some places of interest, provided a pleasant meal, and took me to the airport by about 4pm. At this point I’d like to thank all those who were so welcoming and helped make this few days so worthwhile for me, and hopefully for SUST. So to the Vic Chancellor and the Deans, senior staff and post-graduates I would like to thank you for your time and welcome. To Dr Farouk and Dr Musaab Hassan who organised the logistics of my visit – it ran like clockwork. My gratitude to Dr Mohammed Elhadi for driving me to get an insight into farming activities. And also to Mr. Fathelrahman the visionary, farmer and food producer who we visited. And a particular thanks to Dr Farouk who drove me around safely (though often only just), and was the source of much necessary information. Andrew Lang 9 Impressions and views on the potential for Sudan to develop a bioenergy sector Sudan already gets over 50% of its energy from biomass (in the form of wood and charcoal), though this is almost all as domestic and industrial heat and much of it is relatively inefficient. This use of wood by Sudan’s large and growing population is the root cause for ongoing deforestation in Sudan, which already has one of the highest deforestation rates in the world. However it is clear that this use of wood and charcoal has reduced considerably, thanks to the access by city dwellers to relatively cheap bottled LPG. Use of wood for industrial heating for brick making and bakeries has also reduced as these are impacted by production of concrete bricks, or as bakeries convert to LPG gas firing. In different countries, which bioenergy technology is used usually depends on what biomass is available in adequate volume at low cost. So for some countries forestry residues are the primary biomass. In others it is straw, in some it is wastes suitable for anaerobic digestion to produce biogas, and in some it is predominantly the organic fraction of municipal waste. Again, the main energy product biomass is used to produce changes from country to country. So the colder countries have a greater need for heat, while the hotter countries might need mostly transport biofuels and cooling, as well as distributed electricity. In line with this, Sudan is likely to have greatest need for cooling, transport fuels and electricity generation for off-grid locations. Obviously, Sudan has a well-developed manufacturing sector, and a good supply of well-trained engineers and people with good technical skills. It is well within the technical and manufacturing abilities in the country to produce much of the plant and equipment for those bioenergy technologies that are relatively straightforward engineering-wise. While Sudan appears to be a country that is arid or semi-arid, for much of the country water is in adequate supply, either piped from the Nile valley or sourced from subartesian basins. This means that there is real scope for implementing the more waterefficient options for food and biomass production, as well as halting desertification. Which of the many technologies might be most worthwhile to develop initially? The first step would usually be to conduct a biomass audit state by state. This would include industry organic waste (from intensive animal production, food processing or 10 timber or paper processing), municipal biowastes (including sewage), lignocellulosic materials including woody weeds, agrobiomass (including cotton ginning wastes and cotton stalk), and so on. When this is done it will be easier to assess what biomass might be available, and so which bioenergy technologies would be most suitable. Beyond this in the more distant timeline there might be scope for some prospective wastes or biomass from projects in development including such things as large scale jatropha production or establishment of short rotation woody energy crops. However not all bioenergy technologies require large amounts of biomass to be available at one site. Examples of the ones that can be at relatively small scale and that entail relatively low capital cost/unit output and low technical risk include Anaerobic digestion of putrescibles wastes – this can be at household small industry, institution (university) or rural township scale, and can use the wet organic wastes generated by that group or industry. This can include chicken or fish processing or production businesses. The residue is an almost odourless fertiliser substitute that can have a moderate value in itself. Systems might produce from 50 kW-electric output and up, or gas suitable for cooking or industrial heating or steam production. Gasification of dry woody material, or alternatively, using seed husks. It may be feasible to use cotton stalk or jatropha or other horticultural prunings, or woody weeds like mesquite or rubber bush. Gasifier s can produce electricity via a generator driven by a spark ignition motor, or can simply produce a flammable gas (a mix of H2 and CO) suitable for such industrial uses as brick kiln firing. Gasifiers are available from 10kW-e and up, with models from 60 kW-e with automated feed systems Biomass to heat in a basic but efficient furnace. This can be used for production of low grade heat (80-110C) or to heat mineral oil to about 250 C to drive an organic rankin cycle (ORC) turbine to produce electricity as a secondary product Production of biodiesel from animal fats or used cooking oil. The possibility of producing and using jatropha oil as a feedstock would mean the possible availability of large amounts of seedcake and glycerine (see Lang and Farouk report – Jatropha Oil Production for Biodiesel and Other Products. 2013). The appeal of biodiesel production is that it can be done a wide range of scale, 11 the biodiesel can be blended with fossil diesel or used straight, and it can be a way for regional communities to reduce costs of importing fossil diesel, while also creating jobs locally and developing greater energy self sufficiency. Production of ethanol from industrial or domestic residues of starchy or sugary material, to produce fuel-grade ethanol. Development of this production process is an option probably best left to the industries that might have quantities of such residues, but SUST may have a role in the R&D or economic feasibility. The production of fuel grade ethanol from smaller volumes of low concentration ferment product is supposed to be fairly costeffective but it is actually not often done in commercial practice What the wider option might be for cost-effective development of renewable energy sources. SUST may already be involved in research on small wind turbines, solar photovoltaic (PV) systems, and other technologies for solar radiation to electricity or cooling, or shallow geothermal heating and cooling system (heat pumps). All these may have a useful role and it comes down to cost-effectiveness or output of energy per unit of capital investment. This may be different for a business or householder in Khartoum or on the national grid than for someone in a smaller community in far west, north or south east Sudan. One issue if using wind and or solar energy systems is that these are not supplying baseload or on-demand product, while most bioenergy technologies can do this. So there may be scope for combining one or two energy systems (i.e., bioenergy gasification or biogas-to-electricity AND solar PV) or developing an efficient and cost-effective energy storage system. However this is the aim of researchers all around the world, but to date no cost-effective energy storage system has been developed that does not involve high cost and considerable energy losses What the areas might be for university research within bioenergy development. In the short sections before this a number of areas are identified where R&D by SUST undergraduates or postgraduates may be called for. And there are others not identified specifically. Together these might include work on microalgae production for lipids, for biogas, animal feed, pharmaceuticals indigenous and non-indigenous forestation species, 12 short rotation energy wood options desert stabilisation species biodiesel from animal fats and used cooking oil biogas production and systems for rural communities auditing biomass availability development of pilot plants for biogas, gasification and biodiesel development of efficient systems for jatropha harvesting, oil extraction and cleaning production of cooling systems using absorbtion chilling technology cost effective energy storage systems for regional (off-grid) communities) development of buried-line irrigation systems development of low-labour establishment options for jatropha plantations development of more efficient layout and pruning systems for jatropha plantings allowing more mechanised harvesting identification, collection and crossbreeding of jatropha species to develop productive cultivars suited to different regions or soil types in Sudan (and suited to mechanical harvesting and yielding high oil/ha) Andrew Lang, World Bioenergy Association Hazir Farouk, Sudan University of Science and Technology 28.01.2014 13 BIODATA Andrew Lang is an Australian agricultural scientist with farming and forestry experience. He is a Churchill and Gottstein Fellow. He is a board member and a vice president of the World Bioenergy Association in Sweden and in Australia he occasionally work as a consultant, including subcontracting to other consulting firms and now he is the president of Farm Forest Growers Victoria (FFGV) and the director of SMARTimbers Cooperative. As board member of WBA he is informed about the range of bioenergy technologies in use around the world, including within the biofuels sector. His interests are in agronomy and low rainfall forestry, and the logistics and economics of larger scale biomass-to-energy. Most recently he worked for the Aeronautical research in Khartoum on the potential and economics/logistics of large scale production of Jatropha oil for biodiesel production. Over recent years he have attended and presented at renewable energy conferences, bioenergy conferences, pellet conferences, and forestry and farm forestry conferences, in Australia and other countries including USA, China, Sth Korea, Brazil, Austria, India, Sweden, Finland, Turkey, Durban New Zealand and North America. His reports and publications and deal with forestry management and bioenergy development in different scales. 14 APPENDEX I: TALK I: Alshaheed Hall جامعة السودان للعلوم والتكنولوجيا Sudan University of Science Technology عمادة البحث العلمي Deanship of Scientific Research Date : 21th January 2014 (Tuesday) Time : 10:00-12:00 PM Venue : Alshaheed Hall, Almugran Campus, Co-Organized by: Deanship of Scientific Research and External Relationship Action Al-Quran Alkareem SUST welcome note Chancellor speech Bioenergy- A Source of Electricity, Industrial and Domestic Heat & Cooling and Transport Fuels Potential of Biofuel Production in Sudan Commentators Time 10:00-10:05 am 10:05-10:10 am 10:10-10:20 am Designation Dr. Musaab Zaroog Prof. Hashim Ali salim 10:20-11:00 am Mr. Andrew Lang 11:00-11:20 am 11:20-12:00 pm Dr. Hazir Farouk Abedelraheem Dr. Mohammed Elhadi Ahmed Mr. Nasreldeen Elhusien Mr. Omer Adam Bakheit For more info contact: Dr. Hazir 0113094458 15 APPENDEX II : WORKSHOP جامعة السودان للعلوم والتكنولوجيا Sudan University of Science Technology عمادة البحث العلمي Deanship of Scientific Research ورشة عمل عن: واقع الطاقات المتجددة في السودان :الحاضر والمستقبل املكان :قاعة العمداء – اجلناح الغريب – جامعة السودان للعلوم والتكنولوجيا الزمان :اخلميس 23 :يناير 2014م ( 10:0ص – 4:30م) الجلسة االفتتاحية 10:20 – 10:00( :ص) القــــــــــــــرآن الكــــــــــــــــريم الكلمات كلمة الترحيب المقدم أ.د .هاشم علي سالم /مدير الجامعة د.علي محمد حمدان /رئيس لجنة الطاقات المتجددة بالجامعة الجلسة األولي 11:40 – 10:20) :ظهرا( عدد 1 2 3 اسم الورقة الحاجة الستخدام الوقود الحيوي والقضايا اللوجستية واالقتصادية ذات Andrew Lang الصلة م.نصر الدين الحسين التحديات التي تواجه الطاقة في السودان A technology roadmap for using Ethanol in د.محمد الهادي أحمد السيد agricultural aircrafts in Sudan رئيس الجلسة المقدم الزمن 10:35 – 10:20ص د.حاذر فاروق عبدالرحيم 11:55 – 10:35ص 11:20 – 11:00ص الجلسة الثانية :المشاريع البحثية في الوقود الحيوي بكليات الهندسة والزراعة ) 12:30 – 11:30ظ ) عدد 1 2 3 المقدم اسم الورقة واقع الوقود الحيوي في كلية الهندسة -جامعة السودان للعلوم د.علي محمد حمدان والتكنولوجيا Potentials of Jatropha curcas L. as a source of biobased products in Sudan Design and development of low cost postproduction machinery package for Jatropha curcas L.seedes inد.عبد المطلب فضل هللا خير هللا rural areas م.رحمة معتصم حسين عمر انتاج الوقود الحيوي من الطحالب في السودان د.إبراهيم سعيد رئيس الجلسة الزمن 11:50 – 11:30ص 12:10 – 11:50ظ د.بابكر عبدهللا كرامة 12:30 – 12:10ظ 12:50 – 12:30ظ الغداء +صالة الظهر ( 2:00– 1:00م) الجلسة الثالثة :المشاريع المستقبلية في الطاقات المتجددة ) 4:30– 2:00م( عدد 1 2 3 المقدم اسم الورقة The see water green housesد.عباس الشيخ رحمة محمد Andrew Lang The future scenario of biomass energy in Sudan الحضور تعقيب من وزارة الطاقة ,وزارة البترول ,وزارة العلوم واالتصاالت ولجنة الوقود الحيوي بالمجلس الوطني +نقاش حر الختــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــــام 17 رئيس الجلسة أ .عمر آدم بخيت الزمن 2:20 – 2:00م 2:50 – 2:30م 4:20 – 3:00م APPENDEX III: TALK II: Engineering Union Hall