Automatic Lubrication Products

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Technolube Inc.
Automatic Lubrication Products
Introducing today's technology – reliable,
easy to use and environmentally friendly.
Digital
ELECTROCHEMICAL
single point
Digital
ELECTROMECHANICAL
refillable – single or multipoint
Automatic Lubricators
for greases and oils.
Technolube Inc.
Our commitment.
We sell only through distributors, whose knowledge and experience
will ensure support and service nearby as needed.
OUR PRODUCTS ARE:
High quality with various lubricator sizes for varied applications
- 60cc.120cc and 250cc Electrochemical Econo/125cc and 250cc Digital
- 125cc, 250cc, 500cc Electromechanical Refillable..
- plus the new Electromechanical MEX (explosion proof)
- and the Oil Dispenser units TL-OL500 and ECO..
WE OFFER:
24 hr. shipment with in-stock greases
Customer choice of grease fill
Grease storage for regular orders
Competitive pricing.
Technolube Inc.
Lubrication Comparison
Manual vs Automated
VS
Technolube Inc.
Lubrication Comparison
Manual vs Automated
Manual Lubrication








Labour intensive
Safety concerns
Complex lubrication schedule
Over or under lubrication
Lifetime of machinery can be shortened
Increased down time (for lubrication and repair)
Possible grease contamination in workplace
Harsh on the environment (90% more grease is used)
Technolube Inc.
Lubrication Comparison
Manual vs. Automated
Automatic Lubrication
- Save on labour
- Reduce safety concerns
- Simple digital lubrication schedule
- Precise dosage, increased lifetime of machinery
- Minimized down time (lubrication and repair)
- Cleaner workplace
- Environmentally friendly
Technolube Inc.
Lubrication Comparison
Manual vs. Automated.
(Manual lubrication achieves a small window of optimal level; automatic
lubricators dispense within the optimal range for the entire set period)
Manual vs. Automatic Lubrication
Grease amount present in bearing
(cubic centimetre)
25
Manual Lubrication
Automatic Lubrication
Manual
20
Over
Lubrication
15
10
Auto/
Optimal
5
Manual
0
Under
Lubrication
1
2
3
4
5
6
7
8
9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
Day of Month
Technolube Inc.
Advantages
of Precise Lubrication
Avoids overheating by optimal lubrication

Life time of grease is cut in half for each 10°C (18°F) rise
in temperature (according to a leading bearing
company)
Reduces friction

In turn reducing energy consumption

Less pressure and wear on engines and other
mechanical parts
Eliminates contamination from bearing case

Increases bearing lifetime by 48% according to McNally
Institute.
Technolube Inc.
Electrochemical Unit
Specifications
Vs
Technolube Inc.
Economy Unit
The TL-EC is an electrochemical
automatic single point grease lubricator
which is cost effective, easy to operate
and installs without the use of tools.
With a simple five position control system
it can dispense over 1, 3, 6, 9 and 12
months,
For use with OIL fill the unit should be
installed UPSIDE DOWN.
A relief valve prevents the pressure from
exceeding 100psi.
Environmentally friendly, with convenient
disposal by recycling.
Technolube Inc.
Electrochemical D Unit Settings
Simple setting system with
digital display.
Open
cap
Press button under cap until your choice shows.
Technolube Inc.
Competitor's
Electrochemical Unit Settings
Technolube Inc.
Electromechanical
Specifications
vs
Technolube Inc.
Electromechanical Grease Unit
Details and Easy Instructions
Technolube Inc.
TL-MEX 125cc and 250cc capacity.
Non-explosive unit for hazardous locations.
Applicable to electric motors as well as other types of equipment subject
to hazardous location classification.
Tested by Underwriter Laboratories and
meets the following requirements:
UL79, Power-Operated pumps for Petroleum
dispensing products.
Certification: Class I, Div. 2, Groups C and D.
Where flammable gases or vapors are
present in the air in quantities sufficient to
produce explosive or ignitable mixtures.
Cost effective by use of replaceable grease
pouch and battery pack (Service pack).
Selectable grease pouch: 125, 250cc.
Available dispensing periods: 1, 2, 3, 6, 12
and Half (H) months.
Technolube Inc.
TL-OL500 Oil Dispensing Unit
A complete lubrication system with optional
accessories and remote installation kits for single
point or up to four points, with LCD operating status
display. Oil volume is quickly adjustable by the
mode setting. No mess, no waste..
This 500cc unit has a microprocessor controlled
pump powered by a battery pack. Filled by the user,
it delivers precise amounts of oil with a selectable
dispensing cycle. The oil reservoir is compatible with
most synthetic oils and chemicals..
We supply steel or nylon brushes, and brush installation kits, for the OL500..
Technolube Inc.
Older Technology Electromechanical Control Systems
Technolube Inc.
Dispensing rates comparison
Setting periods for all units for comparison purposes.
Setting period
1/2 month
1 month
2.00cc
N/A
1) TL-EC1 60cc daily dispense
4.00cc
N/A
2) TL-EC2 120cc daily dispense
8.00cc
N/A
3) TL-EC3 240cc daily dispense
4.20cc
N/A
4) TL-D1 125cc daily dispense
8.30cc
N/A
5) TL-D2 250cc daily dispense
8.30cc 4.20cc
6) TL-M1 125cc daily dispense
16.60cc 8.30cc
7) TL-M2 250cc daily dispense
daily dispense 33.30cc 16.60cc
daily dispense
500cc500cc
8) TL-M3 /MEX
(Based on normal range of temperature at sea level)
2 months
N/A
N/A
N/A
2.10cc
4.20cc
2.10cc
4.20cc
8.30cc
3 months
0.67cc
1.33cc
2.66cc
1.40cc
2.80cc
1.40cc
2.80cc
4.20cc
6 months
0.33cc
0.67cc
1.33cc
0.70cc
1.40cc
0.70cc
1.40cc
2.80cc
12 months 18 months 24 months
0.17cc
0.33cc
0.67cc
0.35cc
0.70cc
0.35cc
0.70cc
1.40cc
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.90cc
N/A
N/A
N/A
N/A
N/A
N/A
N/A
0.70cc
Technolube Inc.
Remote Installation Kit
excluding parts in blue & red frames.
Reducer
Mounting
Bracket Kit
Extension
Tube
Divider Block
Push-in
Fittings
Nylon
Tubing
Technolube Inc.
Recyclable Service Pack
Grease
pouch
Batteries
Waterproof cover
Refillable main unit
Technolube Inc.
Recyclable Materials
Technolube D and M units
Main Body
Batteries
Grease Pouch
Technolube Inc.
Cost Justification Bearing Replacement
Number of bearings
Bearing cost on average ($)
Engineering cost per hour ($)
Man-hours per bearing
$$$
100
150
45
3
Total bearing replacement cost
$28,500.00
Savings from automatic lubrication
increasing bearing life time by 48%
$13,680.00
Technolube Inc.
Cost Justification - Manual
Example
$$$
Manual Lubrication Costs for 100 bearings
Number of bearings
Man-hours for lubrication
Labour cost per hour ($)
Lubrication sessions per month
100
0.1
25
4
Total manual lubrication cost per year $12,000
Plus cost of lubricant.
Technolube Inc.
Cost Justification - Automatic
Examples
$$$
Automatic Lubrication Costs – 100 bearings
Examples:
(including standard lubricant cost)
1) TL-EC 120cc set at 12 months dispense rate $3750.00
2) TL-D2 250cc set at 12 months dispense rate $5500.00
3) Refillable M3 500cc set at 12 months dispense rate
using 25 divider blocksx4 outlets and 25 units $11592.00
Service packs for following year
$2033.00
Averaged costs:
Over two years = $6182.50 per year.
Over three years = $5897.00 per year.
Plus service pack usage savings in following years.
Technolube Inc.
ISO9001/14001
Certifications
Mechanical Unit
Digital Unit
Please note: CSA certification is not
applicable nor required for products
powered by enclosed batteries.
Technolube Inc.
Typical Applications
Conveyors - hoists - gearboxes
Bearings - chains – pumps - ventilation
Technolube Inc.
Industries using Lubricators
Food manufacturing/processing
Ocean terminals, ferries
Cement manufacturing
Auto production lines
Paper processors and Lumber Mills
Petrochemical plants
Sewage Treatment
Mining, mineral processing
Power plants, wind farms, HVAC
Technolube Inc.
Frequently asked questions
TL-EC2
Is the electrochemical pressure safely contained?

The gas chamber pressure tolerance is much
higher than the 70psi generated. EC approval.
Can I use a lubricator in a potentially explosive gas
contaminated work place?
Yes - explosion-proof TL-MEX series.
Which unit is practical and inexpensive for
small bearings?
The EC series in 3 sizes.
TL-MEX1 and 2
Technolube Inc.
Questions about the
Progressive Divider Block
Is 6m (20ft) distance remote installation for a
single point only or does it apply to multiple
point installation?

6m from main unit to each lubrication point
What If one lubrication point is blocked? Will
the other bearings receive more lubrication?

No, even if one lube point is blocked, the
lubricator will go into backpressure mode
and react with a warning code signal.
Technolube Inc.
Questions about
Operating Pressure
Why does the pressure range from 450-1160psi?
 450psi is the optimum application but in UL
tests the unit scored 1160psi.
Will the divider block reduce the pressure to each
point? - No.
Is 1160psi safe for the bearing and its sealant?
- Yes, only a small amount of grease is
dispensed at a time. For instance, 125cc
units set at 12 months = 0.33cc per day.
Technolube Inc. ( When presented personally by our rep)
Technolube Workshop
Installation
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Installation Kits
Adapters and Reducers
Service Packs
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Battery Replacement
Changing Grease Pouch
Dust Cover Replacement
Date / Grease Type Label
Digital Programming
Technolube Inc.
More Questions?
More specifications and information on our website www.technolube.ca
or from us directly as below.
Office: 11211 Sealord Road
Richmond BC V7A 3K5
Warehouse:
#6, 12180 Horseshoe Way
Richmond BC
Ph. 604.204.0144 – toll free 888.777.0144
Fax 604.275.3599 – toll free 877.270.3599
E-mail – technolube@telus.net
.
“We strive to exceed your expectations”
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