PROGRESS REPORT ON IMPLEMENTATION OF THE 2007/8 INDUSTRIAL POLICY ACTION PLAN PORTFOLIO COMMITTEE ON TRADE AND INDUSTRY – 21 May 2008 DTI Delegation 1. Mr Sipho Zikode: Acting Deputy DirectorGeneral Tel. (012) 394 1396 2. Mr Nimrod Zalk: Chief Director – Industrial Policy Tel. (012) 394 1366 3. Mr Nkosi Madula: Director – Industrial Policy Tel. (012) 394 1050 2 Overview: Industrial Policy Action Plan 1. Sectoral actions Fast-track implementation of four lead sectors which have emerged from research and intensive interactions with stakeholders Metal fabrication, Capital and Transport equipment Automotives and components Chemicals, plastic fabrication and pharmaceuticals Forestry, pulp and paper, and furniture Stabilise Clothing and textiles to preserve capabilities and employment Maintain momentum on ASGI-SA sector priorities: Tourism, Business Process Outsourcing, Biofuels Other sectoral projects Sectors for which further strategy work needs to be developed 2. Cross-cutting actions New areas of emphasis: o Industrial Financing and Upgrading o Reducing input costs through competition policy and trade policy (selected import duties) 3. Improvements in government organisation and capacity 3 Manufacturing output growth Quarterly Manufacturing output growth: 2000Q1 - 2008Q1 (2000=1000) 135.0 130.0 125.0 (2000=100) 120.0 115.0 110.0 105.0 100.0 95.0 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q -Q 00 000 000 000 001 001 001 001 002 002 002 002 003 003 003 003 004 004 004 004 005 005 005 005 006 006 006 006 007 007 007 007 008 0 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 4 Source: Statistics South Africa Manufacturing output Q1 2008 Manufacturing output growth Y-O-Y: 2008Q1 vs 2007-Q1 % Total % 1.5 Glass and non-metallic mineral products % 4.8 Other fabricated metal products -0.7 -1.1 Batteries 33.2 Other textiles 4.6 Wood, paper, printing and publishing Chemical products 23.6 Insulated wire & cables 4.1 Dairy products Electricity distribution apparatus Other electrical equipment Electric motors, generators, transformers 20 Special purpose machinery 14.2 Non-metallic mineral products 13 Petroleum -2 4 Grain mill products -2.1 3.6 Non-ferrous metal products -2.5 3.3 Medical appliances, optical and photographic equipment, watches and clocks -2.7 -2.7 Electrical machinery 12.6 Electronic valves, Radio, television and communication apparatus 3.2 Furniture Plastic 12.3 Textiles, clothing, leather and footwear 3.2 Basic ferrous and non-ferrous metal, metal products and machinery Structural metal products 12.2 Other chemical products -3 3 Motor vehicles, parts and accessories and transport equipment -4.2 Leather & leather products, fur 11 Knitted & crocheted articles 2.3 Rubber -4.6 Electric bulbs & tubes 9.8 Food and beverages 1.7 Spinning, weaving, yarns -4.8 Other transport equipment (e.g. boats, trains, aeroplanes) 8 Production, processing of meat, fish, fruit, vegetables, oils & fats 0.9 Trailers, bodies for motor vehicles -5.1 Glass 8 Wood & wood products 0.4 Printing, reproduction of recorded media -6.9 Petroleum, chemical products, rubber and plastic 7.6 Radio, television, professional equipment 0.2 Publishing -8.5 Parts and accessories for motor vehicles 7.3 Beverages -0.4 Domestic appliances, office, accounting and computing machinery -9.6 Wearing apparel 7.1 Footwear -0.7 Basic iron & steel -12.3 -0.7 Sawmilling -14.4 -0.7 Motor cars -15.7 Paper & paper products Other food products (bakery, sugar, coffee& tea, spices etc) 7 Furniture and other manufacturing industries (including tobacco) 4.9 General purpose machinery 5 Source: Statistics South Africa Metal Fabrication, Capital and Transport Equipment • Review of import duties of key industrial inputs into manufacturing – Duties on carbon and stainless steel removed – Review of duties on aluminium products expected to be finalised by June 2008 • Supplier Development Programmes – Improved performance of machinery / equipment, metal fabrication and transport equipment sectors – Transnet and Eskom have presented draft Supplier Development Programmes – requires further demand side detail and unpacking of supply side constraints • National Tooling Initiative – Was launched in March 2008 • National Foundry Technology Network – Pilot projects will commence in July 2008 6 Metal Fabrication, Capital and Transport Equipment • Inter-governmental task team examining feasibility of possible new carbon steel investments – Recommendations to be presented to the Minister in July 2008 for further consideration • Develop supplier development strategy in relation to public transport policy (especially commuter rail) 7 Metal Fabrication, Capital and Transport Equipment Sectoral value-added, 1994-2007 12,000 10,000 Rm (2000) 8,000 6,000 4,000 2,000 1994 1995 1996 1997 1998 1999 Metal products excluding machinery [353-355] 2000 2001 2002 Machinery and equipment [356-359] 2003 2004 2005 2006 2007 Other transport equipment [384-387] 8 Source: RSA Standardised Industry Database Metal Fabrication, Capital and Transport Equipment Sectoral employment, 1994-2007 140,000 120,000 100,000 80,000 60,000 40,000 20,000 1994 1995 1996 1997 1998 1999 Metal products excluding machinery [353-355] 2000 2001 2002 Machinery and equipment [356-359] 2003 2004 2005 2006 2007 Other transport equipment [384-387] 9 Source: RSA Standardised Industry Database Automotives and components • Finalise replacement scheme to the Motor Industry Development Programme: – Draft revised architecture of the programme has been developed and will be tabled with stakeholders in June 2008 – The architecture of the new programme will be announced in August 2008 • Re-launch a three-year supplier development programme: – The Quality Management System component of the project has been rolled out since September 2007. – Other modules will be rolled out in collaboration with United Nations Industrial Development Organisation (UNIDO) before the end of this year • Formulate an empowerment plan for the sector: – To be completed by December 2008 10 Automotives and components Sectoral value-added, 1994-2007 18,000 17,000 16,000 15,000 Rm (2000) 14,000 13,000 12,000 11,000 10,000 9,000 8,000 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Motor vehicles, parts and accessories [381-383] 11 Source: RSA Standardised Industry Database Automotives and components Sectoral employment, 1994-2007 140,000 135,000 130,000 125,000 120,000 115,000 110,000 1994 1995 1996 1997 1998 1999 2000 2001 2002 2003 2004 2005 2006 2007 Motor vehicles, parts and accessories [381-383] 12 Source: RSA Standardised Industry Database Chemicals, Plastics, Pharmaceuticals • • • • Review of the import duty on upstream chemical products: – Expected to be completed by June 2008 Increasing polypropylene value-added products used in automotives and packaging industries: – Study finalised – Commence promotion of investment opportunities in June 2008 Fluoro-chemicals Expansion Initiative – Investment commitment secured – Outstanding issue of securing sufficient land Leverage public procurement to promote domestic manufacturing of ARVs (anti-retrovirals) – The ARV tender closed in March 2008 and it will be awarded by the end of May 2008 – Challenges in securing preference for domestic manufacturers in tender process 13 Chemicals, Plastics, Pharmaceuticals Sectoral value-added, 1994-2007 12,000 11,000 10,000 9,000 Rm (2000) 8,000 7,000 6,000 5,000 4,000 3,000 2,000 1994 1995 1996 1997 1998 Basic chemicals [334] 1999 2000 2001 2002 Other chemicals and man-made fibers [335-336] 2003 2004 2005 2006 2007 Plastic products [338] 14 Source: RSA Standardised Industry Database Chemicals, Plastics, Pharmaceuticals Sectoral employment, 1994-2007 50,000 45,000 40,000 35,000 30,000 25,000 20,000 1994 1995 1996 1997 1998 Basic chemicals [334] 1999 2000 2001 2002 Other chemicals and man-made fibers [335-336] 2003 2004 2005 2006 2007 Plastic products [338] 15 Source: RSA Standardised Industry Database Wood, Paper and pulp, Furniture • Fast-track the issuing of water licenses for producers facilitating afforestation in the Eastern Cape of: – 3,000 hectares in 2008; – 8,000 hectares in 2009; – 10,000 hectares per year thereafter in the Eastern Cape – Detailed plans for KZN are still being finalised • Skills transfer programme to upgrade the technological equipment for small saw millers – Service provider for pilot project in Chris Hani District municipality approved • Expansion of furniture industry – Draft furniture strategy completed – The furniture incubator in Mthatha will start operating in November 2008 16 Wood, Paper and pulp, Furniture Sectoral value-added, 1994-2007 12,000 10,000 Rm (2000) 8,000 6,000 4,000 2,000 1994 1995 1996 1997 1998 1999 Wood and wood products [321-322] 2000 2001 2002 2003 Paper and paper products [323] 2004 2005 2006 2007 Furniture [391] 17 Source: RSA Standardised Industry Database Wood, Paper and pulp, Furniture Sectoral employment, 1994-2007 65,000 60,000 55,000 50,000 45,000 40,000 35,000 30,000 1994 1995 1996 1997 1998 1999 Wood and wood products [321-322] 2000 2001 2002 2003 Paper and paper products [323] 2004 2005 2006 2007 Furniture [391] 18 Source: RSA Standardised Industry Database Clothing and Textiles • Implement measures to recapture and stabilise the domestic market – Country of origin labelling in place since July 2007 – Mechanisms for monitoring quotas on certain Chinese imports in place since January 2007 • Review of import duties on key inputs into the clothing sector: – Review on fabrics not produced in commercial quantities in SA to be completed by August 2008 • Interim Textile and Clothing Development Programme (ITCDP) formerly known as the Duty Credit Certificate Scheme (DCCS) extended – Until March 2009 with limited tradability • Textiles engineering Centre of Excellence – Established at Council for Scientific and Industrial Research (CSIR) in Port Elizabeth and running since January 2007 19 Way forward on Clothing & Textiles Sector 1. Raise productivity: finalise replacement of ITCDP (DCCS) by March 2009 in the form of a productivitybased incentive scheme 2. Upgrade capital and technology through Enterprise Growth Programme and Industrial Development Corporation (IDC) support 3. Tackle illegal imports: dedicated inter-departmental Illegal Imports Task Team to tackle smuggling and under-invoicing 4. Upscale skills in conjunction with the Clothing Textiles Footwear and Leather (CTFL) SETA 5. Systematically review input costs along the value chain 6. Develop medium-long term innovation and technology plan for the sector 20 Clothing and Textiles Sectoral value-added, 1994-2007 4,500 4,000 Rm (2000) 3,500 3,000 2,500 2,000 1994 1995 1996 1997 1998 1999 2000 Textiles [311-312] 2001 2002 2003 2004 2005 2006 2007 Wearing apparel [313-315] 21 Source: RSA Standardised Industry Database Clothing and Textiles Sectoral employment, 1994-2007 120,000 110,000 100,000 90,000 80,000 70,000 60,000 50,000 40,000 1994 1995 1996 1997 1998 1999 2000 Textiles [311-312] 2001 2002 2003 2004 2005 2006 2007 Wearing apparel [313-315] 22 Source: RSA Standardised Industry Database Clothing and Textiles Imports, Q1 2000 – Q1 2008 3,000,000,000 2,500,000,000 2,000,000,000 1,500,000,000 1,000,000,000 500,000,000 1Q 00 000 000 000 001 001 001 001 002 002 002 002 003 003 003 003 004 004 004 004 005 005 005 005 006 006 006 006 007 007 007 007 20 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 1Q 2Q 3Q 4Q 08: Textiles (311-312) 09: Wearing apparel (313-315) 23 Source: RSA Standardised Industry Database ASGISA sectors • • Business Process Outsourcing (BPO) – Roll-out of BPO incentive scheme. 9 approved projects: 9,132 jobs and R658,927 investment. A major global BPO&O operator - TeleTech has been successfully recruited to set up shop in South. – Preliminary agreement reached with Telkom, subject to regulatory approval – Monyetla Work Readiness Programme: funds currently committed to train 6,411 learners. The overall aim is to train about 30 000 learners over the next 4 years Tourism – Customised Tourism Enterprise Programme for small business under umbrella of Enterprise Growth Programme – National Tourism Safety and Awareness Strategies being implemented at provincial level – Tourism Sector Skills Plan revised 24 ASGISA sectors • Biofuels – The national consultations on the biofuels industry strategy have been completed. A process of refining the strategy and taking into account the inputs of different stakeholders have been completed. The biofuels task team is finalizing the strategy for submission to cabinet. 25 Industrial financing and upgrading • Launch of Enterprise Growth Programme (EGP) by July 2008 • Package of R5b tax incentives to be launched by December 2008 • Revised rebate for foreign and local production launched in March 2008 • Good progress with BPO incentive • Jewellery Manufacturing Precinct (JMP) at Oliver Tambo International Airport will be designated as an Industrial Development Zone (IDZ) in October 2008 26 Reducing input costs • Amendments to Competition Act to be taken to Parliament – Main elements of amendments include: – To enable the Commission to become more proactive in investigating markets and take measures to ensure market transparency – To remove uncertainty on concurrent jurisdiction in competition matters – To give leniency programme legal foundation to encourage whistleblowers to disclose illegal cartel activities • Review of import duties on key intermediate inputs into manufacturing set out above, particularly: – Chemicals – Aluminium 27 Challenges to implementation and ramping up of industrial policy • Macro-economic conditions – Interest rates – Currency volatility (and periodic overvaluation) • Electricity – Much more strategic approach to electricity allocation required • Intra-governmental co-ordination – Financing • Lack of clarity on requisite ‘business case’ • Needs to be comparable with other country programmes e.g. Brazil (Appendix 1) – Public procurement issues: e.g. anti-retrovirals, digital set top boxes – Competitive supplier development programmes of State Owned Enterprises 28 Challenges to implementation and ramping up of industrial policy • Intra-governmental co-ordination: continued – Export tax on scrap – Skills – Transport • Monopolistic pricing of inputs (Appendix 2) • Capacity 29 Strengthening of IPAP process going forward • Movement to 3 year rolling action plan from January 2009 • Planning will commence in August 2008 to ensure better alignment with government’s Programme of Action and Medium Term Expenditure Framework processes • Strengthening the quality and scale of industrial policy interventions • Industrial policy opportunities / responses to the electricity crisis – Roll-out of solar water heating and other energy efficiency devices – Promotion of more electricity-efficient / relatively more labour-intensive industries – Industrial policy / technological potential of renewable electricity generation, e.g. solar – Promote energy-efficiency of existing industry – Align with mitigation options to climate change 30 Appendix 1: Brazil launches its industrial policy 31 Appendix 2: Carbon steel costs, supply, pricing Production Costs 2008 Q1: Hot Rolled Coil ($ per tonne) 700 600 Saldanha 24/168 = 14th percentile 400 Vanderbijlpark 40/168 = 24th percentile 300 200 167 165 163 161 159 157 155 153 151 149 147 145 143 141 139 137 135 133 131 129 127 125 123 121 119 117 115 113 111 109 107 105 103 99 101 97 95 93 91 89 87 85 83 81 79 77 75 73 71 69 67 65 63 61 59 57 55 53 51 49 47 45 43 41 39 37 35 33 31 29 27 25 23 21 19 17 15 13 9 11 7 5 0 3 100 1 $ per tonne 500 Source: Metal Bulletin Research 32 Appendix 2: Carbon steel costs, supply, pricing Liquid Steel Production ('000 tonnes) 8,000 7261 7055 7033 7,000 6375 6,000 '000 tonnes 5,000 5,067 4,855 4,863 4,231 4,000 3,000 2178 2194 2192 2144 2004 2005 2006 2007 2,000 1,000 0 Flat Products Long Products Total Source: Arcelor Mittal 33 Appendix 2: Carbon steel costs, supply, pricing MEPS Regions HRC, 2-3 mm, width over 1.1 meters- Mar 05-Mar 08 7500 7000 6500 6000 5000 4500 4000 3500 3000 Average EU Average Asia Average North America World Average May-08 Apr-08 Mar-08 Feb-08 Jan-08 Dec-07 Nov-07 Oct-07 Sep-07 Aug-07 July-07 Jun-07 May-07 Apr-07 Mar-07 Feb-07 Jan-07 Dec-06 Nov-06 Oct-06 Sep-06 Aug-06 July-06 Jun-06 May-06 Apr-06 38777 38749 Jan-06 Dec-05 Nov-05 Oct-05 Sep-05 Aug-05 Jul-05 Jun-05 May-05 Apr-05 2500 38412 Rand/Ton 5500 MITTAL Price List Price (Less 2.5% Settlement discount) Source: Meps 34