See J96 Kaptay / Day 2 / 1 Day 2. Interfacial forces acting on phases situated at (or close to) the interface of other phases and driving them in space George Kaptay kaptay@hotmail.com A 4-day short course 1 Kaptay / Day 2 / 2 Modeling algorithm Interfacial energies Interfacial forces Interfacial phenomena Complex phenomena 2 Kaptay / Day 2 / 3 Deriving equations for interfacial forces x G AA / B A / B A, B B A F , x F , x dG ( x) dx dAA / B d A / B A / B AA / B dx dx A, B A, B 3 Kaptay / Day 2 / 4 The curvature induced interfacial force A B F , x dAA / B A / B dx For a spherical B: AA / B 4 x 2 F , x 8 x A / B P , x F , x AA / B 2 A/ B x The Laplace equation for spheres 4 Kaptay / Day 2 / 5 The general Laplace equation 1 1 A / B r1 r2 P , x For cylinders: A B x Generally: For a cylinder: F , x P , x A/ B r dAA / B A / B dx AA / B 2 x L F , x 2 A / B L P , x F , x AA / B A/ B x 5 Kaptay / Day 2 / 6 Summary The curvature induced interfacial force The Laplace equation: P , x 1 1 A / B r1 r2 F F In equilibrium: F p1 p2 x F F phase 1 F p1 p2 F F phase 2 2 p1 p2 r 6 P2:atmosphere + gravity +... Kaptay / Day 2 / 7 Laplace Kelvin The Laplace equation The Gibbs energy change 2 p r G V p S T 2 1 1 G Vm 2 Vm r r r G r Kelvin equation (Day 1 / 17): / Gi , ,bulk Gi , ,bulk 2 Vm, 7 r Kaptay / Day 2 / 8 The interfacial gradient force (1) x A B F , x d A / B AA / B dx d A / B d A / B dT d A / B dxi d A / B dE dx dT dx dxi dx dE dx i 8 See J64 Kaptay / Day 2 / 9 Bubbles in a concentration gradient F , x d A / B k 4 r dx k=0.5 comes from fluid dynamics for bubbles moving in a C-gradient 2 Measured: Mukai and Lin 8 ML v, mm/s 6 x 4 C KK 2 0 0 5 10 15 rg , m 20 25 30 9 x See J101 Kaptay / Day 2 / 10 Droplets moving in a T-gradient F , d , x d L / L dTd 4 R dT dx Pötschke J., Rogge V., 1989: Hadamard, Rybczinski: veq , drop 6 Rd m 2 d dTd 3 m dT dx 2 m d dx Fdrag m 4 Rd m v m d m m d d L / L dT 2 m d 2 m 3 d dT dx 10 Kaptay / Day 2 / 11 veq , drop 6 Rd m m m d d L / L dT 2 m d 2 m 3 d dT dx Can you produce monotectic alloys in space (g=0)? radial cooling NO Even in space you can not. Sorry.. Droplets do not sediment 11 But they coalesce too quickly Kaptay / Day 2 / 12 Interf. gradient force d l / g dx Bubble movement Marangoni force d l / g dx Liquid convection 12 Kaptay / Day 2 / 13 2 3 The interfacial capillary force (1) x 1 G A1 / 2 ( x) 1 / 2 A3o 2 / 3 A1 / 3 ( x) 1 / 3 2 / 3 F , x 2 / 3 dA1 / 3 ( x) dA1 / 2 ( x) 1/ 3 1/ 2 dx dx For a solid particle at a liquid/gas interface: F , x l / g dAl / g dAs / l cos dx dx 13 Kaptay / Day 2 / 14 The interfacial capillary force (2) gas h solid liquid Pc Al / g dAl / g dAs / l cos dh dh Al / g r 2 As / l 2 r h 2 Pc cos r The YoungLaplace equation 14 Wetting liquids penetrate into empty cylinders (see also Day 1 / 15) See J23 Kaptay / Day 2 / 15 The interfacial capillary force (3) x Al / g 2 r x x 2 F , x F , x l / g dAl / g dAs / l cos dx dx As / l 2 r x x 2 r l / g 1 cos r 15 See J23 Kaptay / Day 2 / 16 Particle equilibrium at interface For a spherical particle of radius r: F , x 2 r l / g x 1 cos c / l / g r equilibrium xeq r (1 cos c / l / g ) F , x 2 l / g xeq x 16 Kaptay / Day 2 / 17 Wettability versus particle position at interface xeq r (1 cos ) a. b. l g s g g g l c. s l g s X l s l s g s l 17 Kaptay / Day 2 / 18 The interfacial capillary force in physical metallurgy time If solid particles (droplets) are dragged by the grain boundary, its movement is slowed down by the particles (droplets) (the “Zenner force”) and its size 18 stabilizes at a certain value of Req Kaptay / Day 2 / 19 F , x How to make nano-crystalline alloys? x 2 r g / g 1 cos g / s / g r If the grains are identical: The maximum force at x = 2r: cos g / s / g g/s g/s 0 g/g F , x ,max 2 r g / g 3 8 Req g / g ns 2 r g / g n R s r3 2 r The equilibrium grain-size: Req Equilibrium if: s 19 For better properties (low Req) precipitate many nano-particles Kaptay / Day 2 / 20 The condition of flat meniscus around a sphere (1) s g * l g Depends on the dimensionless density: x 1 1 2 2 3 4 * * flat r3 3 4 r4 * * flat 4 1 2 1 2 3 * * flat 20 Kaptay / Day 2 / 21 The condition of flat meniscus around a sphere (2) The equilibrium condition for interfacial capillary force, only: xeq r (1 cos ) The equilibrium condition for gravity + buoyancy forces, only: s g xeq2 3 r xeq * l g 4 r3 The two equals, if: * * flat 1 flat * (1 cos c / l / g ) 2 (2 cos c / l / g )21 4 Kaptay / Day 2 / 22 The interfacial meniscus force (1) x 1 1 2 3 4 2 r3 3 4 r4 4 1 2 3 1 2 dA dA dA F , x 1 / 2 2 / 3 cos 3 / 2 / 1 2 / 4 cos 4 / 2 / 1 12 dx dx dx F , x 81 (m3 g ) (m4 g ) ( 3 * 3, flat *) ( 4 * 4, flat *) 32 x 1/ 2 22 Chan et al, 1980 (exact solution: Paunov et al, 1993) Kaptay / Day 2 / 23 The interfacial meniscus force (2) x 4 r4 r3 3 2.a) 1 2 1 2 x 2.b) 1 2 r3 3 4 r4 1 2 Flat meniscus no interfacial force 23 Kaptay / Day 2 / 24 The interfacial meniscus force (3) 1.a) 1 2 1 3 4 1.b) 1 1 2 3 4 2 2 Similarly curved menisci attracting interfacial force24 Kaptay / Day 2 / 25 The interfacial meniscus force (4) 4 3.a) 1 2 2 3 4 3.b) 1 2 1 3 1 2 25 Oppositely curved menisci repulsing interfacial force Kaptay / Day 2 / 26 The liquid bridge induced interfacial force (1) x r3 r4 2 3 4 1 F , x dA2 / 4 dA12 dA2 / 3 1/ 2 cos 3 / 2 / 1 cos 4 / 2 / 1 dx dx dx F , x ,max 2 r l / g cos Valid at x 0, V 0, same as interfacial capillary force for cylinders 26 (see Today, slide 14) Kaptay / Day 2 / 27 The liquid bridge induced interfacial force (2) 0 Fx, N -10 0 1 2 3 -20 -30 Kaptay -40 Naidich -50 x, m (1/2 = 1 J/m2, 3/2/1 = 4/2/1 = 30o, V2/V3 = V2/V4 = 0.01, 27 r = 10 m, Fmax = -54.4 N). ) Kaptay / Day 2 / 28 The interfacial adhesion force (1) x 2 1 3 d2 F k (d x) m Phase 1 Plane of area A Plane of area Sphere of radius r1 Phase 2 Plane of area A Sphere of radius r Sphere of radius r2 Position Parallel - Cylinder of radius r1 Cylinder of radius r2 Crossing under k 2 A 2 r r r 2 1 2 r1 r2 m 3 2 2 r r 2 1 2 sin 28 2 Kaptay / Day 2 / 29 A simplified derivation x 1 2 3 G A13 13 A23 23 dG F dx A13 A23 A d 13 d 23 F A dx dx 29 Kaptay / Day 2 / 30 ij = f (interface separation) Boundary condition 1: If x : 13(x) 13, 23(x) 23 Boundary condition 2: If x 0: 13(x) 12, 23(x) 12 13 ( x) 13 ( 12 d 13 ) d x interfacial energy n d 23 ( x) 23 ( 12 23 ) d x 13(x) 13 12 23(x) 23 0 separation x 30 n Kaptay / Day 2 / 31 See J24 Substituting…. d 13 d 23 F A dx dx d d x n 13 ( x) 13 ( 12 13 ) d 23 ( x) 23 ( 12 23 ) d x dn F n A (2 12 13 23 ) (d x) n1 2 Literature d F 2 A ( d x) 3 2 12 13 23 n2 31 n Kaptay / Day 2 / 32 Summary 2 1 3 1 1 3 Hamaker, 1937: 12 13 23 2 13 Neumann, 1973: 12 13 13 Kaptay, 1996: See J24 2 12 13 23 2 13 32 Kaptay / Day 2 / 33 Conclusions Equations have been obtained for the interfacial forces: The “curvature induced interfacial force” (Laplace) The “interfacial gradient force” (Marangoni) The “interfacial capillary force” (Young-Laplace, Carman, Zener) The “interfacial meniscus force” (Nicolson, Denkov, White) The “liquid bridge induced interfacial force” (Naidich) The “interfacial adhesion force” (Derjaguin, Hamaker) 33 Kaptay / Day 2 / 34 Conditions for the trial calculations Liquid: steel at 1600 oC, l/g = 1.7 J/m2, 1 = 7000 kg/m3 Solid particle: Al2O3, r = 10 m, s/g = 0.9 J/m2, s = 3600 kg/m3, m = 1.5.10-11 kg, Fg = m.g = 1,5.10-10 N. Contact angle: 120o. From the Young equation: s/l = 1.75 J/m2, Derivatives by T and weight % of oxygen, dissolved in liquid steel: dc/l/dT = –2.10-4 J/Km2 and dc/l/dCO = –10 J/m2w%. Temperature gradient: dT/dx = 10K/mm Gradient of the oxygen concentration: dCO/dx = 0.01 w%/mm For capillary force, the depth of immersion: x = 20m For meniscus force between two, equal particles: x = 10 m. From the densities: * = 0.51, flat* = 0.16, i.e. (* - flat*) = 0.35. For the liquid bridge induced interfacial force we suppose that the particles are in contact (x = 0), the volume of 34 liquid is negligible. Kaptay / Day 2 / 35 The curvature induced interfacial force F F F x F F phase 1 F p1 p2 phase 2 F F F , x 8 x A / B -4.4.10-4 N >> gravity force 35 Kaptay / Day 2 / 36 The interfacial gradient force x A B F , x d A / B AA / B dx d A / B d A / B dT d A / B dxi dx dT dx dxi dx i T-induced: 2.5.10-9 N > gravity force O-concentration induced: 1.3.10-7 N >> gravity 36 Kaptay / Day 2 / 37 The interfacial capillary force F , x 2 r l / g x 1 cos c / l / g r F = -1.6.10-4 N >> gravity force 37 Kaptay / Day 2 / 38 The interfacial meniscus force x 1 1 2 3 F , x 4 2 r3 3 4 r4 4 1 2 3 1 2 81 (m3 g ) (m4 g ) ( 3 * 3, flat *) ( 4 * 4, flat *) 32 x 1/ 2 F = -1.3.10-16 N << gravity force (but perpendicular to gravity) 38 Kaptay / Day 2 / 39 The liquid bridge induced interfacial force (1) x r3 r4 2 3 4 1 F , x ,max 2 r l / g cos F = 5.3.10-5 N >> gravity force 39 Kaptay / Day 2 / 40 The interfacial adhesion force x 2 1 3 2 d F k (d x) m 2 12 13 23 F = 1.1.10-4 N (x = 0) >> gravity force F= 1.10-12 40 N (x = 1 micron) < gravity force Thank you for your attention so far If not too tired, please, come again (tomorrow morning…) 41