Classic Pen Company Case MBA 628: Managerial Accounting Instructor: Dr. Juan J. Segovia 1/27/2014 Genevieve Lavigeur Kenny Summerville Leo Perez Saba Mohamed Shadi Simon Foucher BMA 628 Case 3 – Classic Pen Company Problem Definition Classic Pen Company has an ineffective product costing system. Quantitative Analysis Exhibit 1 shows how overhead costs related to indirect labour and computer systems have been sub-divided based on activities performed. This provides a more precise cost division than pooling these cost items into single categories. Fringe benefits have been excluded from the cost allocation and instead a 40% premium on all labour costs was included. This reduces the number of costs items and therefore simplifies the company’s understanding of cost drivers. Exhibit 2 demonstrates the total overhead costs per cost driver. This will provide information on cost per units of the various cost drivers. Exhibit 3 shows the unit product costs for each product category using ABC costing. This method charges to each product its actual consumption of indirect costs, which is more effective than allocating costs based on plant-wide averages. Exhibit 4 shows a revised income statement based on ABC overhead allocation. Contrary to Ms. Dempsey’s previous statement, PURPLE and RED pens actually generate operating losses. Exhibit 5 demonstrates the percentage revenue of each product category. PURPLE and RED pens only account for 10% of total revenues, a figure that is not that significant compared to the amount of resources they consume to produce. Qualitative Analysis The company is making product development decisions based on inaccurate information. Increasing the price of PURPLE and RED pens is not a viable option for the company, as pen prices are sold based on a fixed premium driven by market. With total annual revenues of $150K, the company most likely cannot sustain a sales manager, a controller, a manufacturing manager, manufacturing and maintenance staff on the payroll. Focusing on price rather than profitability and/or revenue potential is not an effective sales strategy if the company’s goal is to maximize profits. Since physical changeovers account for 40% of indirect labor, color diversification is costly, especially if volumes are low. Recommendation Adopt ABC costing in order to assess the profitability of products more effectively. Stop taking orders for RED and PURPLE pens, and once orders are fulfilled, color productions should be discontinued. Make longer production runs of BLACK and BLUE to minimize physical changeovers and thereby reduce associated overheads. 2 BMA 628 Case 3 – Classic Pen Company Exhibits Exhibit 1: Plant wide overhead cost allocation based on various activities. Expense Category Ind. Labor - Scheduling Runs Ind. Labor - Changeover Ind. Labor - Records Fringe Benefits Computer Systems /Run Computer Systems - Records Machinery Maintenance Energy TOTAL Expense $10,000.00 $8,000.00 $2,000.00 $16,000.00 $8,000.00 $2,000.00 $8,000.00 $4,000.00 $2,000.00 $60,000.00 Cost Driver # Runs Setup Time # of Products Total Labor H # Runs # Products Machine H Machine H Machine H Exhibit 2: Total overhead cost per cost driver # Runs Ind. Labor - Scheduling Runs 40% Frings on ind. Labor Computer Systems /Run Total OH cost / # Runs Setup Time Ind. Labor - Cangeover 40% Frings on ind. Labor Total OH / Setup H Machine Hour Machinery Maintenance Energy Total OH / Machine Hour # Products Ind. Labor - Records 40% Frings on ind. Labor Computer Systems - Records Total OH / # Products $66.67 $26.67 $53.33 $146.67 $15.21 $6.08 $21.29 $0.80 $0.40 $0.20 $1.40 $500.00 $200.00 $500.00 $1,200.00 3 Total Cost Driver $ / unit driver 150 $66.67 526 $15.21 4 $500.00 Add 40% on LH 150 4 10000 10000 10000 $53.33 $500.00 $0.80 $0.40 $0.20 Case 3 – Classic Pen Company BMA 628 Exhibit 3: Overhead costs allocated based on resource utilization BLUE # Runs Cost / Run Total Run OH # Setup Hours Cost / H Total Setup OH # Machine Hour Cost / Machine H Total Machine H OH # Product Cost / Product Total Product OH DL Fringe on DL Total OH $ $ BLACK RED PURPLE TOTAL OH 50 $146.67 $7,333 50 $146.67 $7,333 38 $146.67 $5,573 12 $146.67 $1,760 $22,000 200 21.29 4,259 50 21.29 1,065 228 21.29 4,855 48 21.29 1,022 $11,200 $ $ $ $ $ $ 5000 $1.40 $7,000 4000 $1.40 $5,600 900 $1.40 $1,260 100 $1.40 $140 $14,000 1 $1,200.00 $1,200.00 1 $1,200.00 $1,200.00 1 $1,200.00 $1,200.00 1 $1,200.00 $1,200.00 $4,800 $10,000 $4,000 $23,791.89 $8,000 $3,200 $18,397.97 $1,800 $720 $13,608.09 $200 $80 $4,202.05 $8,000 $60,000 Exhibit 4: Revised income statement Sales BLUE $75,000 BLACK $60,000 RED $13,950 PURPLE $1,650 TOTAL $150,600 Materials Direct Labor Total Direct COGS $25,000 $10,000 $35,000 $20,000 $8,000 $28,000 $4,680 $1,800 $6,480 $550 $200 $750 $50,230 $20,000 $70,230 Indirect OH costs $23,792 $18,398 $13,608 $4,202 $60,000 Total Costs $58,792 $46,398 $20,088 $4,952 $130,230 Operating Income $16,208 $13,602 -$6,138 -$3,302 $20,370 4 BMA 628 Case 3 – Classic Pen Company Exhibit 5: Revenue % per pen color $ Sales % Total Sales BLUE $75,000 50% BLACK $60,000 40% 5 RED $13,950 9% PURPLE $1,650 1% TOTAL $150,600 100%