Overview of Activity-Based Cost Systems for Management Control ACCT7320, Dr. C. Bailey 5-1 Introduction This presentation… • describes how ABC systems help improve pricing and product mix decisions. • illustrates how ABC assists in cost management decisions by improving processes and product designs. Note: ABC concerns mainly indirect (overhead) costs! 5-2 Undercosting and Overcosting Product undercosting: A product consumes a relatively high level of resources but is reported to have a relatively low total cost. Product overcosting: A product consumes a relatively low level of resources but is reported to have a relatively high total cost. 5-3 Undercosting and Overcosting Irene, Roberta, and Nancy are three bank customers. They require different activities from the bank: • Irene banks exclusively at the ATM. • Roberta visits the teller daily to make deposits, withdrawals • Nancy deposits foreign currency as well as calling the branch frequently to ask currency rates. 5-4 Undercosting and Overcosting Traditional allocation bases might apply branch overhead to accounts based on account balances or equal amounts per account. Irene (who never makes any demands on the branch) will be overcosted and appear less profitable than she should. Roberta and Nancy may be undercosted and appear more profitable than they are. 5-5 Refining a Costing System Guidelines for refining a costing system: Direct-cost tracing – Classify as many of the total costs as direct costs as is economically feasible. Indirect-cost pools – Expand the number of cost pools until each of these pools is homogeneous. 5-6 Refining a Costing System Cost-allocation basis – Identify the preferred cost-allocation base for each indirect-cost pool. 5-7 Activity-Based Costing System ABC calculates the costs of individual activities and assigns costs to cost objects such as products, services, or customers based on the activities used to produce a product or service, serve a customer, etc. 5-8 Two-Step Allocation Collect costs in general ledger and subsidiary accounts (labor, material, services, deprec., etc) Identify activity centers Accumulate costs into activity center cost pools • cost driver Allocate costs to products and services • activity driver 5-9 Activity-Based Costing System Fundamental Cost Objects: Labor, materials, etc. (All indirect to the Product or Service) Cost drivers Other Indirect Costs of product/svc (including other non-ABC items) Direct Costs Cost of Activity A Other Cost drivers Traced Cost of Activity B, etc. Activity drivers Cost of Product, Service, Customer 5 - 10 Examples of Activities Activities at a Video Rental Store: • Replace movies on shelves • Ring sales: Collect money Sign receipt Give copy • Accept reservations, Hold, Call customer 5 - 11 ABM Activity Analysis Value-added activity Increases worth of product or service to a customer Customer is willing to pay for Non-value-added activity Increases time spent on product or service but does not increase worth Unnecessary from customer perspective Some can be eliminated without affecting market value or quality Business-value-added activities are essential 5 - 12 Activities of a Milk Truck Delivery Person Activity Driving Shelving Paperwork Waiting Cost Driver Time; miles; area of town Time; number of packages; categories of products Time; types of customer Type of customer? 5 - 13 Cost Hierarchies A cost hierarchy is a categorization of costs into different cost pools on the basis of the different types of cost drivers (cost-allocation bases) or different degrees of difficulty in determining cause-and-effect relationships. 5 - 14 Cost Hierarchies ABC systems commonly use a four-part cost hierarchy to identify cost-allocation bases: 1 Output unit-level cost 2 Batch level costs 3 Product- (or service-)sustaining costs 4 Facility-sustaining costs 5 - 15 Output Unit-Level Costs... are resources sacrificed on activities performed on each individual unit of product or service. • Energy • Machine maintenance, repairs (depreciation?) • Labor 5 - 16 Batch-Level Costs... are resources sacrificed on activities that are related to a group of units of product or service • Setup hours to run a batch • Procurement costs of placing an order 5 - 17 Product-Sustaining... or service-sustaining, costs are resources sacrificed on activities to support individual products or services. • Design costs • Engineering costs 5 - 18 Facility-Sustaining Costs... are resources sacrificed on activities that cannot be traced to individual products or services but support the organization as a whole. • General administration • Rent • Building security 5 - 19 Decision Usefulness of Cost Hierarchies Different levels of cost drivers: Level Useful for Decisions Such As… Output-unit Batch Shall we increase production, and at what price? How often should we produce batches? What base amount must we charge to set up a “run”, regardless of the number a customer wants made? Product/Service-Sustaining Should we continue to offer this service/product? Facility-Sustaining Shall we continue in business or dissolve it? 5 - 20 Major Differences, Traditional Costing vs. ABC Typical System One or a few indirect cost pools Application base may be a true cost driver Application base often financial (direct labor cost, direct material cost, etc) ABC Many pools Base more likely a true cost driver Bases likely to be non-financial (# of parts, number of operations, hours of testing, etc.) 5 - 21 Indicators that ABC Systems May be Appropriate significant amounts of indirect costs are allocated using only one or two cost pools. all or most costs are identified as output unitlevel costs (unlikely to be true!). products make diverse demands on resources because of differences in volume, process steps, batch size, or complexity. 5 - 22 Indicators that ABC Systems May be Appropriate, continued... products that a company is well-suited to make and sell show small profits while products for which a company is less suited show large profits. complex products appear to be very profitable and simple products appear to be losing money. 5 - 23 Indicators that ABC Systems May be Appropriate, continued… operations staff have significant disagreements with the accounting staff about the costs of manufacturing and marketing products and services. automation makes it difficult to assign overhead to products using direct labor or machine hours 5 - 24 Criticisms of ABC Significant amount of time and cost to implement Must overcome barriers to change Does not conform to GAAP Does not promote total quality management 5 - 25 ABC In Service And Merchandising Companies The general approach to ABC in the service and merchandising areas is very similar to the approach in manufacturing. Costs are divided into homogeneous cost pools and classified as output unit-level, batch level, product, or service-sustaining and facility sustaining costs. 5 - 26 ABC In Service And Merchandising Companies The cost pools correspond to key activities. Costs are allocated to products or customers using activity drivers or cost-allocation bases that have a cause-and-effect relationship with the cost in the cost pool. 5 - 27 End 5 - 28