Therma-Tru College Best Product Line-Up - Patio Door Systems- always make a great entrance 1 Patio Door Systems - Product Portfolio Therma-Tru’s Patio Door System portfolio targets all segments and price points of the market through a “Good-Better-Best” strategy Hinged Sliding • Fiber-Classic® Textured fiberglass patio door system that looks and feels like wood • Fiber-Classic® Textured fiberglass patio door system that looks and feels like wood • Smooth-Star® Smooth fiberglass patio door system pre-finished that looks like clad wood • Smooth-Star® Smooth fiberglass patio door system pre-finished that has a traditional “French” door look • Slim-Line™ Pultruded fiberglass patio door with large glass area • Vinyl Entry level slider to meet production builder needs Best $1400-1800 Better $1150-1600 • Good $700-840 PDF Entry level patio system targeted at the production builder and the value conscious consumer 2 Hinged Patio Door Systems 3 Fiber-Classic® and Smooth-Star® 4 Overview • Performance • • • • • • • • • TD Fiber-Classic® Textured – Interior ready to stain or paint Selection • • • • • Standard flush-glazed Low-E insulated glass High heat composite frames Brickmould and mullions are rot and moisture resistant LVL Lock Stile Self-aligning hinges Aluminum integral mounting flange provides ease of installation Proprietary adjustable security strike plate ENERGY-STAR rated In-swing and out-swing Heights: 6’6”, 6’8” and 8’0” Four factory-finished exterior colors Contoured GBG (option) and interior wood grilles (accessory) Full system warranty Smooth-Star® Smooth – Interior ready to paint Patio Tru-Defense Door System with Enhanced Warranty “Rider” 5 Hinged Patio Door Systems (FC & SS) - Components High-Heat Composite Frame, brickmold and mull post Wood lock stile and Polyurethane foam core Self-Adjusting Hinges Available: 7 finishes Weatherstrip Stone Flush Glazed Low-E Panels Composite Sill 6 Adjustable Security Strike Plates Available: 6 finishes Feature - Composite Adjustable Sill • Higher-profile sill significantly reduces air and water infiltration In-swing composite adjustable • Flush surface creates full contact between sweep and sill for better performance • Composite construction eliminates destructive effects or water • Full substrate • Available in satin nickel finish Out-swing composite sill 7 Feature - High-Heat Composite Frames • • Solid Cellular PVC Closely matches the structure and density of pine, giving the frame the look and feel of traditional wood • • • No rotting, splitting or warping Withstands extreme temperature ranges • • Finish is matched to the color chosen for the panels Arctic Long-Reach compression weatherstrip in Stone color • • • • Out performs wood and aluminum Color Matched • • Tested to withstand temperature (+200oF to –20oF) and humidity extremes Energy efficient • • No raised grain Tight seal in any weather Easily removed for finishing 4-9/16" (standard) or 6-9/16" (option) Proprietary Integral Mounting Flange 8 Feature - Prep / Strike Plate • Standard lock-prep on all active panels • 2-1/8” diameter x 2-3/8” backset • Double bored for lockset and deadbolt • 5-1/2” center to center • Proprietary Security Strike Plate installed on frame at the lockset on units with an active panel closing to the frame (i.e., singles, center-hinged, etc). • Resists 450 pounds of force • Adjustable to maintain consistent weatherstrip to door contact • In Yellow Zinc, Brushed Nickel, Oil-rubbed Bronze, Polished Chrome, Antique Nickel or Antique Brass 9 Feature - Hinges • Self aligning hinges (standard) • Choice of seven finishes • Yellow Zinc, White, Brushed Nickel, Oil-rubbed Bronze, Polished Chrome, Antique Nickel, or Antique Brass • In-swing and NRP Outswing • Adjustable hinges (upgrade option) • • • • • Vertical and horizontal adjustments Seven finishes to match MPLS In-swing and NRP Outswing RTA units factory prepped Installed on assembled units 10 Feature - Exterior Colors • All units feature a factory finished exterior in a choice of one of four colors: White Stone Almond • Commercial coating: • Extremely durable • Resists fading and chalking • Can be field re-painted with minimum prep 11 Bronze Upgrade Option - Multi-point locking system / Kits • Multi-Point Lock System • NAMI Certified Results A/W/S Certified Results • Lock gear is Series 300 stainless steel • Self lubricating • Won’t pit or corrode • Mishandling device prevents damage to lock, door panel and casing • Lock gear is installed in the panel • Trim/handle kit shipped in a carton • For installation after System is hung and finished 12 Upgrade Option - Multi-point locking system (cont) Handle set / trim styles Millennium Universe* Ara Heirloom Decade Venture Finishes available Brass Polished Chrome Brushed Nickel Antique Brass White Antique Nickel Oil-Rubbed Bronze *Only available in Brass and Polished Chrome 13 No Handle Accessory - Transom • Rectangular Transom • Several configurations from 2/6 singles to 9/0 Triples • Fully assembled • Low-E glass • A 6/8 unit with mulled transom fits into same opening as an 8/0 tall unit • In-swing only 14 Accessory - Screen • Slim Profile Screen • Aluminum construction • 2” wide, contour profile • Available pre-finished in 4 colors • Top-Hung, Wide Profile Screen • • • • Heavy gauge aluminum construction 3” wide, contour profile Top hung for flawless operation Available pre-finished in 4 colors • Double Hinged Screen • Aluminum construction • Fits on any Therma-Tru double In-swing unit • Available pre-finished in 4 colors 15 Available Configurations - Out-swing / In-Swing • Singles • Active • Fixed • 2/6, 2/8, 2/10, 3/0 • Doubles • • • • Center-Hinged, Jamb-Hinged French Fixed 5/0, 5/4, 5/8, 6/0 • Triples • Continuous head & sill • 7/6 & 9/0 All in 6/6, 6/8 & 8/0 tall 16 Design Pressure (DP) Ratings • • Out-swing Singles up to 3/0 x 6/8 = Singles up to 3/0 x 8/0 = DP-80/DP-80 DP-80/DP-70 Doubles up to 6/0 x 6/8 = Doubles up to 6/0 x 8/0 = DP-80/DP-80* DP-80/DP-70* Triples up to 6/0 x 6/8 = Triples up to 6/0 x 8/0 = DP-80/DP-80 DP-80/DP-70 In-swing Singles up to 3/0 x 6/8 = Singles up to 3/0 x 8/0 = DP-45/DP-80 DP-45/DP-60 Doubles up to 6/0 x 6/8 = Doubles up to 6/0 x 8/0 = DP-45/DP-80* DP-45/DP-60* Triples up to 6/0 x 6/8 = Triples up to 6/0 x 8/0 = DP-45/DP-80 DP-45/DP-60 *See full matrix of DP Ratings on Therma-Tru website 17 PDF™ 18 Overview • Performance • • • • • • • • • • Selection • • • • TD Molded open panels 4-9/16” Primed pine frame (standard) or 6-9/16” (option) Brickmould attached LVL lock stile Adjustable sill in mill finish Self-aligning hinges Proprietary adjustable security strike plate ENERGY-STAR rated with optional Low-E glass Full factory assembled In-swing and out-swing Heights: 6’6” and 6’8” Flat bar GBG (option) Full system warranty Patio Tru-Defense Door System with Enhanced Warranty “Rider” / In-swing only and non-French Door 19 Hinged Patio Door Systems (PDF) - Components Energy Star rated when optional Low-E glass is selected Wood lock stile and Polyurethane foam core Weatherstrip Bronze Composite Sill Self-Aligning Hinges Available: 4 finishes 20 Adjustable Security Strike Plates Available: 3 finishes Feature - Composite Adjustable Sill • Higher-profile sill significantly reduces air and water infiltration In-swing composite adjustable • Flush surface creates full contact between sweep and sill for better performance • Composite construction eliminates destructive effects or water • Available in mill finish Out-swing 21 Feature - Hinges / Security Strike Plate • Self aligning hinges available in yellow zinc, brushed nickel, white, and oil-rubbed bronze • Proprietary Security Strike Plate, in 3 finishes, is installed on frame at the lockset on units with an active panel closing to the frame (i.e., center-hinged, hinged off the Jamb, etc). • Resists 450 pounds of force • Adjustable to maintain consistent weatherstrip to door contact 22 Accesory - Transom • Rectangular and Elliptical Transoms • • • • For 5/0, 5/4, 5/8 & 6/0 wide Center-Mulled units Primed 4-9/16 and 6-9/16 frames Clear insulated glass only Brickmould is attached on Elliptical transoms and interior casing is available 23 Option - Glass • Choose which lites you want installed… • • • • • Clear IG Clear 10 lite GBG Clear 15 lite GBG Low-E Internal Mini-Blinds • Or choose an “Open” unit for the installation of many Therma-Tru lite inserts later 24 Accessory - Screen • Slim Profile Screen • Aluminum construction • 2” wide, contour profile • Available pre-finished in 4 colors • Top-Hung, Wide Profile Screen • • • • Heavy gauge aluminum construction 3” wide, contour profile Top hung for flawless operation Available pre-finished in 4 colors • Double Hinged Screen • Aluminum construction • Fits on any Therma-Tru double In-swing unit • Available pre-finished in 4 colors 25 Available Configurations • Singles • Inswing Active • 2/6, 2/8, 2/10, 3/0 • Doubles • Inswing Center-hinged, French or Jamb-hung • Outswing French • 5/0, 5/4, 5/8, 6/0 • Triples • Continuous head & sill • Inswing only • 7/6 & 9/0 All in 6/6 & 6/8 tall 26 Sliding Patio Door Systems 27 Fiber-Classic® and Smooth-Star® 28 Overview • Performance • Standard flush-glazed tempered Low-E glass • Fiberglass pultruded frame and sill • LVL lock-stile • Stainless steel hardware • Spring-loaded foot bolt • ENERGY-STAR rated Fiber-Classic® Textured – Interior ready to stain or paint • Selection • Heights: 6’6”, 6’8”, 8’0” • Four factory-finished exterior colors • Contoured GBG (option) and interior wood grilles (accessory) • Full system warranty Smooth-Star® Smooth – Interior ready to paint 29 Sliding Patio Door Systems (FC & SS) - Components All Stainless Steel Hardware Multi-point Locking System LVL Interlock and Polyurethane foam core Available: 4 finishes Flush Glazed Low-E Panels DP-55* Performance Rated Spring-Loaded Footbolt *The DP rating on some configurations may be less than DP-55. Refer to the matrix on www.thermatru.com 30 Feature - Multi-point Locking System • Stainless steel multi-point lock with Millennium handle set • White finish (standard) • Brass, Brushed Nickel, or Oil-Rubbed Bronze (optional) • Compatible with Entry Systems MPLS No Handleset This allows the distributor or dealer to stock units without a lock and then add it (from their stock) in the customer’s choice of finish when the unit is shipped • Stainless steel tandem truck rollers • All stainless steel hardware makes the product “coastal” ready as a standard offering 31 Feature - Spring-Load Foot Bolt • Spring-Loaded Foot bolt • Locks into Sill Rail to add greater security • Comes with each active panel unit • Features a unique design for the strike plate to accommodate the radius riser of the DP-50 sill cap 32 Feature - Exterior Colors • All units feature a factory finished exterior in a choice of one of four colors: White Stone Almond • Commercial coating: • Extremely durable • Resists fading and chalking • Can be field re-painted with minimum prep 33 Bronze Available Configurations • Doubles1 • 5/0 & 6/0 • Triples2 • 9/0 • Continuous head/sill configuration. • Quads2 • 10/0 & 12/0 All Systems available in 6/6, 6/8 & 8/0 tall 1 – Available in Prehung or RTA in all Heights 2 – Available in RTA only 34 Design Pressure (DP) Rating • Doubles up to 6/0 x 8/0= DP-55 • Triples up to 9/0 x 8/0 = DP-45 • Quads up to 12/0 x 6/8 = DP-45 • Quads up to 12/0 x 8/0 = DP-40 35 Accessory - Screen • Slim Profile Screen • Aluminum construction • 2” wide, contour profile • Available pre-finished in 4 colors • Top-Hung, Wide Profile Screen • • • • Heavy gauge aluminum construction 3” wide, contour profile Top hung for flawless operation Available pre-finished in 4 colors 36 Slim-Line™ 37 Overview • Performance • • • • • • • • Tempered Low-E insulated glass Fiberglass pultruded frame and sill All fiberglass door panel Increased glass surface area Dual-point locking system Spring-loaded foot bolt ENERGY-STAR rated Factory finished interior and exterior • Selection • Heights: 6’6” and 8’0” • Four factory-finished exterior colors • Contoured GBG (option) • Full system warranty 38 Sliding Patio Door Systems (Slim-Line) - Components Fiberglass Frame reinforced with composite blocks Dual-Point Locking System Spring-Loaded Footbolt DP-50* Performance Rated *The DP rating on some configurations may be less than DP-50. Refer to the matrix on www.thermatru.com 39 Feature - Sill / Rollers • Sill is Stone pultruded fiberglass over a rot-resistant composite substrate • Stainless steel rolling surfaces for panels and screen • Heavy duty tandem-truck rollers • Fully adjustable • Stainless steel bearings • “Coastal” package (accessory) • Includes stainless steel roller assemblies, lock mechanism, strike plate and exposed fasteners 40 Feature - Spring-Loaded Foot Bolt • Locks into Sill Rail to add greater security • Comes with each active panel unit • Features a unique design for the strike plate to accommodate the radius riser of the DP-50 sill cap 41 Feature - Keyed Dual-Point Locking System • Elegant Design • Featuring a Schlage Series “C” keyway • 4 finishes • White (standard) or Polished Brass, Brushed Nickel and Oil-rubbed Bronze (upgrade option) • 20 year warranty on the finish • No handleset (option) • This allows the distributor or dealer to stock units without a lock and then add it (from their stock) in the customer’s choice of finish when the unit is shipped 42 Feature - Exterior Color • The panels, frame and sill are made from strong and durable pultruded fiberglass • Factory finished both sides in one of four standard colors White Stone Almond Bronze • Two-tone finish choices - different interior/exterior (Option) • If GBG is selected, GBG is two-tone as well 43 Accessory - Transom • Rectangular Transoms • Several configurations from 2/6 singles to 12/0 quads • Up to 9/0 as a single unit • 10/0 & 12/0 are two units mulled in center • Architecturally correct sight-lines • Fully assembled • Low-E glass • Mull cap, sealing fin and drip cap included • A 6/6 unit with mulled transom fits into same opening as an 8/0 tall unit 44 Option - Glass • Choose which lites you want installed… • • • • • 1 lite IG 10 lite GBG 15 lite GBG Low-E Impact-rated 45 Available Configurations • Singles1 • Fixed panel MEU’s • 2/6, 3/0 & 4/0 wide • Doubles1 • 5/0, 6/0 & 8/0 • Triples2 • 9/0 & 12/0 • Continuous head/sill or boxed depending on handing configuration • Quads2 • 10/0 & 12/0 All Systems available in 6/6 or 8/0 tall 1 – Available in Prehung or RTA in all heights, excludes impact units, and 4/0 Panel Units 2 – Available in RTA only 46 Design Performance (DP) Ratings • • Singles up to 3/0 x 8/0 = DP-50* Singles up to 4/0 x 8/0 = DP-30* • • Doubles up to 6/0 x 8/0= DP-50* Doubles up to 8/0 x 8/0= DP-35* • • Triples up to 9/0 x 8/0 = DP-50* Triples up to 12/0 x 8/0 = DP-30* • • Quads up to 12/0 x 6/6 = DP-35* Quads up to 12/0 x 8/0 = DP-30* *See full matrix of DP Ratings on Therma-tru website 47 Available with Tru-Defense™ Impact Rated Glass – DP-50 rated Vinyl 48 Overview • Performance • 7’8” insulated glass • Welded PVC frame and sash, fully assembled and ready to install • Aluminum stiffener on lock stile • Dual-point locking system • Fully adjustable tandem rollers • ENERGY STAR-rated with optional Low-E glass • Fully assembled • Selection • Height: 6’6” • Full system warranty 49 Sliding Patio Door Systems (Vinyl) - Components DP-50* Performance Rated PVC Frame and Sash with 7/8” Insulated Glass Twin-Point Locking System Vinyl is Energy Star rated when optional Low-E glass is selected *The DP rating on some configurations may be less than DP-50. Refer to the matrix on www.thermatru.com 50 Feature • Galvanized steel stiffeners at the panel meeting rails Increased strength and dimensional stability SGD-R50 structural rating (DP50) Maintains alignment of inter-lock weather seals Heavy Gauge Steel Stiffener Inter-lock Weather Seal 51 Feature • Full length aluminum stiffener in the lock rail • Increased security and strength • Twin-point locking handle set • Keyed lock (accessory) • Brass interior handle (accessory) • Stainless Steel Coastal Package Kit (accessory) • Stainless Steel Rollers and Fasteners 52 Feature • The “Fixed” panel is actually part of the frame • “Uni-body” technology • Stronger, more dimensionally stable unit • Active panel features fully adjustable tandem truck rollers • Nylon rollers for virtually silent, smooth operation • Steel bearings for long life 53 Feature • 7/8” Clear insulated glass standard, or choose… • Clear 15 lite GBG with contoured grid (option) • Low-E (option) • Low-E 15 lite GBG with contoured grid (option) • Duo-Durometer glazing stops • Positive sash to glass seal • No “squeeze-out” to clean off the glass 54 Feature • Anodized aluminum sill cap and active panel mono-rail rolling track • Corrosion resistant • Long life • A quality extruded aluminum screen included on every active panel unit • Easy-glide rollers • Fiberglass mesh screen • Locking handle 55 Available Configuration / Design Pressure Rating Available configuration • Double • 5/0, 6/0 & 8/0 • 6/6 tall (actual unit height = 79-1/2") Design Pressure (DP) rating • Doubles up to 8/0 x 6/6 = DP-50 56 Patio Door Configurator 57 Thank You 58 APPENDIX 59 INSWING WALL INTEGRAL MOUNTING FLANGE BRICKMOULD JAMB SCREEN TRACK 60 INSWING STUCCO INTEGRAL MOUNTING FLANGE BRICKMOULD JAMB 61 OUTSWING INSTALLATION FLANGE WALL BRICKMOULD JAMB 62 OUTSWING STUCCO INSTALLATION FLANGE BRICKMOULD JAMB 63 INSTALLATION FLANGE OUTSWING JAMB 64 Why Pultrusion? • Effective • The pultrusion process is one of the most effective methods for the production of composite lineal profiles • Efficient • It is a continuous automated process that produces little waste • Excellent • It produces materials of consistent strength and uniform quality • High Strength • 1-1/2 times the strength of structural rated fir lumber • Superior Insulation • 37 times a better insulator than aluminum • Light Weight • 30% lighter than aluminum • Durable • Will not dent or deform like wood and aluminum 65 The Pultrusion Process 66 Reinforcement Dispensing • Continuous fiberglass “rovings” are dispensed from center pull packages • Porcelain eyelets eliminate static build-up and degradation of glass • Fiberglass passes through a carding index that orients the fibers 67 Resin Impregnation • The reinforcements are then drawn through the wet-out tank • Pan guides keep the roving separated and maintain tension on the strands to permit the resin to wet-out each fiber 68 Preforming Section • Saturated roving exits the resin bath and pass through a series of bushings or forming guides • Excess resin is stripped off • Fiberglass takes form for next stage 69 Curing Die • Fiberglass enters heated steel dies that are in the shape of the final composite • Die is heated by electric strip heaters or platens on top or bottom of the die surface • Chrome plated interior die surfaces for increased die life and improved surface finish 70 Clamper/Puller • Composite is pulled through the entire process by a gripper/puller system 71 Cut-off Process • Diamond abrasive cut-off saw cuts composite to length • Synchronized with movement of the pullers • Activated by a preset cut-tolength limit switch 72