Therma-Tru University - Therma

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Therma-Tru College
Best Product Line-Up
- Patio Door Systems-
always make a great entrance
1
Patio Door Systems - Product Portfolio
Therma-Tru’s Patio Door System portfolio
targets all segments and price points of the market through a
“Good-Better-Best” strategy
Hinged
Sliding
•
Fiber-Classic®
Textured fiberglass patio door system
that looks and feels like wood
•
Fiber-Classic®
Textured fiberglass patio door system that
looks and feels like wood
•
Smooth-Star®
Smooth fiberglass patio door system pre-finished that looks like clad wood
•
Smooth-Star®
Smooth fiberglass patio door system pre-finished that has a traditional “French”
door look
•
Slim-Line™
Pultruded fiberglass patio door with large
glass area
•
Vinyl
Entry level slider to meet production
builder needs
Best
$1400-1800
Better
$1150-1600
•
Good
$700-840
PDF
Entry level patio system targeted at the
production builder and the value
conscious consumer
2
Hinged Patio Door Systems
3
Fiber-Classic® and Smooth-Star®
4
Overview
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Performance
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TD
Fiber-Classic®
Textured – Interior
ready to stain or paint
Selection
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Standard flush-glazed Low-E insulated glass
High heat composite frames
Brickmould and mullions are rot and moisture
resistant
LVL Lock Stile
Self-aligning hinges
Aluminum integral mounting flange provides
ease of installation
Proprietary adjustable security strike plate
ENERGY-STAR rated
In-swing and out-swing
Heights: 6’6”, 6’8” and 8’0”
Four factory-finished exterior colors
Contoured GBG (option) and interior wood
grilles (accessory)
Full system warranty
Smooth-Star®
Smooth – Interior ready
to paint
Patio Tru-Defense Door System with Enhanced Warranty “Rider”
5
Hinged Patio Door Systems (FC & SS) - Components
High-Heat Composite Frame,
brickmold and mull post
Wood lock stile and Polyurethane foam core
Self-Adjusting Hinges
Available: 7 finishes
Weatherstrip
Stone
Flush Glazed Low-E
Panels
Composite Sill
6
Adjustable Security Strike Plates
Available: 6 finishes
Feature - Composite Adjustable Sill
• Higher-profile sill significantly reduces air
and water infiltration
In-swing composite
adjustable
• Flush surface creates full contact
between sweep and sill for better
performance
• Composite construction eliminates
destructive effects or water
• Full substrate
• Available in satin nickel finish
Out-swing
composite sill
7
Feature - High-Heat Composite Frames
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Solid Cellular PVC
Closely matches the structure and density of pine,
giving the frame the look and feel of traditional wood
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No rotting, splitting or warping
Withstands extreme temperature ranges
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Finish is matched to the color chosen for the panels
Arctic Long-Reach compression weatherstrip in Stone
color
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Out performs wood and aluminum
Color Matched
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Tested to withstand temperature (+200oF to –20oF) and
humidity extremes
Energy efficient
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No raised grain
Tight seal in any weather
Easily removed for finishing
4-9/16" (standard) or 6-9/16" (option)
Proprietary Integral Mounting Flange
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Feature - Prep / Strike Plate
• Standard lock-prep on all active panels
• 2-1/8” diameter x 2-3/8” backset
• Double bored for lockset and deadbolt
• 5-1/2” center to center
• Proprietary Security Strike Plate installed
on frame at the lockset on units with an
active panel closing to the frame (i.e.,
singles, center-hinged, etc).
• Resists 450 pounds of force
• Adjustable to maintain consistent
weatherstrip to door contact
• In Yellow Zinc, Brushed Nickel, Oil-rubbed
Bronze, Polished Chrome, Antique Nickel
or Antique Brass
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Feature - Hinges
• Self aligning hinges (standard)
• Choice of seven finishes
• Yellow Zinc, White, Brushed Nickel, Oil-rubbed
Bronze, Polished Chrome, Antique Nickel, or
Antique Brass
• In-swing and NRP Outswing
• Adjustable hinges (upgrade option)
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Vertical and horizontal adjustments
Seven finishes to match MPLS
In-swing and NRP Outswing
RTA units factory prepped
Installed on assembled units
10
Feature - Exterior Colors
• All units feature a factory finished exterior in a choice of one of four
colors:
White
Stone
Almond
• Commercial coating:
• Extremely durable
• Resists fading and chalking
• Can be field re-painted with minimum prep
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Bronze
Upgrade Option - Multi-point locking system / Kits
• Multi-Point Lock System
• NAMI Certified Results A/W/S Certified
Results
• Lock gear is Series 300 stainless steel
• Self lubricating
• Won’t pit or corrode
• Mishandling device prevents damage
to lock, door panel and casing
• Lock gear is installed in the panel
• Trim/handle kit shipped in a carton
• For installation after System is hung and
finished
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Upgrade Option - Multi-point locking system (cont)
Handle set / trim styles
Millennium
Universe*
Ara
Heirloom
Decade
Venture
Finishes available
Brass
Polished Chrome
Brushed Nickel
Antique Brass
White
Antique Nickel
Oil-Rubbed Bronze
*Only available in Brass and Polished Chrome
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No Handle
Accessory - Transom
• Rectangular Transom
• Several configurations from 2/6 singles to
9/0 Triples
• Fully assembled
• Low-E glass
• A 6/8 unit with mulled transom fits into
same opening as an 8/0 tall unit
• In-swing only
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Accessory - Screen
• Slim Profile Screen
• Aluminum construction
• 2” wide, contour profile
• Available pre-finished in 4 colors
• Top-Hung, Wide Profile Screen
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Heavy gauge aluminum construction
3” wide, contour profile
Top hung for flawless operation
Available pre-finished in 4 colors
• Double Hinged Screen
• Aluminum construction
• Fits on any Therma-Tru double In-swing unit
• Available pre-finished in 4 colors
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Available Configurations - Out-swing / In-Swing
• Singles
• Active
• Fixed
• 2/6, 2/8, 2/10, 3/0
• Doubles
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Center-Hinged, Jamb-Hinged
French
Fixed
5/0, 5/4, 5/8, 6/0
• Triples
• Continuous head & sill
• 7/6 & 9/0
All in 6/6, 6/8 & 8/0 tall
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Design Pressure (DP) Ratings
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•
Out-swing
Singles up to 3/0 x 6/8 =
Singles up to 3/0 x 8/0 =
DP-80/DP-80
DP-80/DP-70
Doubles up to 6/0 x 6/8 =
Doubles up to 6/0 x 8/0 =
DP-80/DP-80*
DP-80/DP-70*
Triples up to 6/0 x 6/8 =
Triples up to 6/0 x 8/0 =
DP-80/DP-80
DP-80/DP-70
In-swing
Singles up to 3/0 x 6/8 =
Singles up to 3/0 x 8/0 =
DP-45/DP-80
DP-45/DP-60
Doubles up to 6/0 x 6/8 =
Doubles up to 6/0 x 8/0 =
DP-45/DP-80*
DP-45/DP-60*
Triples up to 6/0 x 6/8 =
Triples up to 6/0 x 8/0 =
DP-45/DP-80
DP-45/DP-60
*See full matrix of DP Ratings on Therma-Tru website
17
PDF™
18
Overview
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Performance
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Selection
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TD
Molded open panels
4-9/16” Primed pine frame (standard) or 6-9/16”
(option)
Brickmould attached
LVL lock stile
Adjustable sill in mill finish
Self-aligning hinges
Proprietary adjustable security strike plate
ENERGY-STAR rated with optional Low-E glass
Full factory assembled
In-swing and out-swing
Heights: 6’6” and 6’8”
Flat bar GBG (option)
Full system warranty
Patio Tru-Defense Door System with Enhanced Warranty “Rider” /
In-swing only and non-French Door
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Hinged Patio Door Systems (PDF) - Components
Energy Star rated when optional Low-E
glass is selected
Wood lock stile and
Polyurethane foam core
Weatherstrip
Bronze
Composite Sill
Self-Aligning Hinges
Available: 4 finishes
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Adjustable Security Strike Plates
Available: 3 finishes
Feature - Composite Adjustable Sill
• Higher-profile sill significantly reduces air
and water infiltration
In-swing composite
adjustable
• Flush surface creates full contact
between sweep and sill for better
performance
• Composite construction eliminates
destructive effects or water
• Available in mill finish
Out-swing
21
Feature - Hinges / Security Strike Plate
• Self aligning hinges available in yellow zinc, brushed nickel, white, and
oil-rubbed bronze
• Proprietary Security Strike Plate, in 3 finishes, is installed on frame at
the lockset on units with an active panel closing to the frame (i.e.,
center-hinged, hinged off the Jamb, etc).
• Resists 450 pounds of force
• Adjustable to maintain consistent weatherstrip to door contact
22
Accesory - Transom
• Rectangular and Elliptical Transoms
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For 5/0, 5/4, 5/8 & 6/0 wide Center-Mulled units
Primed 4-9/16 and 6-9/16 frames
Clear insulated glass only
Brickmould is attached on Elliptical transoms and interior casing is
available
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Option - Glass
• Choose which lites you want installed…
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Clear IG
Clear 10 lite GBG
Clear 15 lite GBG
Low-E
Internal Mini-Blinds
• Or choose an “Open” unit for the
installation of many Therma-Tru lite
inserts later
24
Accessory - Screen
• Slim Profile Screen
• Aluminum construction
• 2” wide, contour profile
• Available pre-finished in 4 colors
• Top-Hung, Wide Profile Screen
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•
•
•
Heavy gauge aluminum construction
3” wide, contour profile
Top hung for flawless operation
Available pre-finished in 4 colors
• Double Hinged Screen
• Aluminum construction
• Fits on any Therma-Tru double In-swing unit
• Available pre-finished in 4 colors
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Available Configurations
• Singles
• Inswing Active
• 2/6, 2/8, 2/10, 3/0
• Doubles
• Inswing Center-hinged, French or Jamb-hung
• Outswing French
• 5/0, 5/4, 5/8, 6/0
• Triples
• Continuous head & sill
• Inswing only
• 7/6 & 9/0
All in 6/6 & 6/8 tall
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Sliding Patio Door Systems
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Fiber-Classic® and Smooth-Star®
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Overview
• Performance
• Standard flush-glazed tempered Low-E
glass
• Fiberglass pultruded frame and sill
• LVL lock-stile
• Stainless steel hardware
• Spring-loaded foot bolt
• ENERGY-STAR rated
Fiber-Classic®
Textured – Interior
ready to stain or paint
• Selection
• Heights: 6’6”, 6’8”, 8’0”
• Four factory-finished exterior colors
• Contoured GBG (option) and interior wood
grilles (accessory)
• Full system warranty
Smooth-Star®
Smooth – Interior ready
to paint
29
Sliding Patio Door Systems (FC & SS) - Components
All Stainless Steel Hardware
Multi-point Locking System
LVL Interlock and Polyurethane foam core
Available: 4 finishes
Flush Glazed Low-E Panels
DP-55*
Performance
Rated
Spring-Loaded Footbolt
*The DP rating on some configurations may be less than DP-55. Refer to the matrix
on www.thermatru.com
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Feature - Multi-point Locking System
• Stainless steel multi-point lock with Millennium handle set
• White finish (standard)
• Brass, Brushed Nickel, or Oil-Rubbed Bronze (optional)
• Compatible with Entry Systems MPLS
No Handleset
This allows the
distributor or
dealer to stock
units without a
lock and then add
it (from their stock)
in the customer’s
choice of finish
when the unit is
shipped
• Stainless steel tandem truck rollers
• All stainless steel hardware makes the product “coastal” ready as a
standard offering
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Feature - Spring-Load Foot Bolt
• Spring-Loaded Foot bolt
• Locks into Sill Rail to add greater security
• Comes with each active panel unit
• Features a unique design for the strike
plate to accommodate the radius riser of
the DP-50 sill cap
32
Feature - Exterior Colors
• All units feature a factory finished exterior in a choice of one of four
colors:
White
Stone
Almond
• Commercial coating:
• Extremely durable
• Resists fading and chalking
• Can be field re-painted with minimum prep
33
Bronze
Available Configurations
• Doubles1
• 5/0 & 6/0
• Triples2
• 9/0
• Continuous head/sill configuration.
• Quads2
• 10/0 & 12/0
All Systems available in 6/6, 6/8 & 8/0 tall
1 – Available in Prehung or RTA in all Heights
2 – Available in RTA only
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Design Pressure (DP) Rating
• Doubles up to 6/0 x 8/0= DP-55
• Triples up to 9/0 x 8/0 = DP-45
• Quads up to 12/0 x 6/8 = DP-45
• Quads up to 12/0 x 8/0 = DP-40
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Accessory - Screen
• Slim Profile Screen
• Aluminum construction
• 2” wide, contour profile
• Available pre-finished in 4 colors
• Top-Hung, Wide Profile Screen
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•
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Heavy gauge aluminum construction
3” wide, contour profile
Top hung for flawless operation
Available pre-finished in 4 colors
36
Slim-Line™
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Overview
• Performance
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Tempered Low-E insulated glass
Fiberglass pultruded frame and sill
All fiberglass door panel
Increased glass surface area
Dual-point locking system
Spring-loaded foot bolt
ENERGY-STAR rated
Factory finished interior and exterior
• Selection
• Heights: 6’6” and 8’0”
• Four factory-finished exterior colors
• Contoured GBG (option)
• Full system warranty
38
Sliding Patio Door Systems (Slim-Line) - Components
Fiberglass Frame reinforced
with composite blocks
Dual-Point Locking System
Spring-Loaded Footbolt
DP-50*
Performance
Rated
*The DP rating on some configurations may be less than DP-50. Refer to the matrix on www.thermatru.com
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Feature - Sill / Rollers
• Sill is Stone pultruded fiberglass over a
rot-resistant composite substrate
• Stainless steel rolling surfaces for panels
and screen
• Heavy duty tandem-truck rollers
• Fully adjustable
• Stainless steel bearings
• “Coastal” package (accessory)
• Includes stainless steel roller assemblies,
lock mechanism, strike plate and exposed
fasteners
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Feature - Spring-Loaded Foot Bolt
• Locks into Sill Rail to add greater security
• Comes with each active panel unit
• Features a unique design for the strike
plate to accommodate the radius riser of
the DP-50 sill cap
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Feature - Keyed Dual-Point Locking System
• Elegant Design
• Featuring a Schlage Series “C” keyway
• 4 finishes
• White (standard) or Polished Brass,
Brushed Nickel and Oil-rubbed Bronze
(upgrade option)
• 20 year warranty on the finish
• No handleset (option)
• This allows the distributor or dealer to
stock units without a lock and then add it
(from their stock) in the customer’s choice
of finish when the unit is shipped
42
Feature - Exterior Color
• The panels, frame and sill are made from strong and durable pultruded
fiberglass
• Factory finished both sides in one of four standard colors
White
Stone
Almond
Bronze
• Two-tone finish choices - different interior/exterior (Option)
• If GBG is selected, GBG is two-tone as well
43
Accessory - Transom
• Rectangular Transoms
• Several configurations from 2/6 singles to
12/0 quads
• Up to 9/0 as a single unit
• 10/0 & 12/0 are two units mulled in
center
• Architecturally correct sight-lines
• Fully assembled
• Low-E glass
• Mull cap, sealing fin and drip cap included
• A 6/6 unit with mulled transom fits into
same opening as an 8/0 tall unit
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Option - Glass
• Choose which lites you want installed…
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1 lite IG
10 lite GBG
15 lite GBG
Low-E
Impact-rated
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Available Configurations
• Singles1
• Fixed panel MEU’s
• 2/6, 3/0 & 4/0 wide
• Doubles1
• 5/0, 6/0 & 8/0
• Triples2
• 9/0 & 12/0
• Continuous head/sill or boxed depending on
handing configuration
• Quads2
• 10/0 & 12/0
All Systems available in 6/6 or 8/0 tall
1 – Available in Prehung or RTA in all heights, excludes impact units, and 4/0 Panel Units
2 – Available in RTA only
46
Design Performance (DP) Ratings
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•
Singles up to 3/0 x 8/0 = DP-50*
Singles up to 4/0 x 8/0 = DP-30*
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Doubles up to 6/0 x 8/0= DP-50*
Doubles up to 8/0 x 8/0= DP-35*
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Triples up to 9/0 x 8/0 = DP-50*
Triples up to 12/0 x 8/0 = DP-30*
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•
Quads up to 12/0 x 6/6 = DP-35*
Quads up to 12/0 x 8/0 = DP-30*
*See full matrix of DP Ratings on Therma-tru website
47
Available with Tru-Defense™ Impact
Rated Glass – DP-50 rated
Vinyl
48
Overview
• Performance
• 7’8” insulated glass
• Welded PVC frame and sash, fully assembled
and ready to install
• Aluminum stiffener on lock stile
• Dual-point locking system
• Fully adjustable tandem rollers
• ENERGY STAR-rated with optional Low-E glass
• Fully assembled
• Selection
• Height: 6’6”
• Full system warranty
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Sliding Patio Door Systems (Vinyl) - Components
DP-50*
Performance
Rated
PVC Frame and Sash with
7/8” Insulated Glass
Twin-Point Locking System
Vinyl is Energy
Star rated when
optional Low-E
glass is selected
*The DP rating on some configurations may be less than DP-50. Refer to the matrix on www.thermatru.com
50
Feature
• Galvanized steel stiffeners at the panel meeting rails
 Increased strength and dimensional stability
 SGD-R50 structural rating (DP50)
 Maintains alignment of inter-lock weather seals
Heavy
Gauge
Steel
Stiffener
Inter-lock
Weather
Seal
51
Feature
• Full length aluminum stiffener in the lock
rail
• Increased security and strength
• Twin-point locking handle set
• Keyed lock (accessory)
• Brass interior handle (accessory)
• Stainless Steel Coastal Package Kit
(accessory)
• Stainless Steel Rollers and Fasteners
52
Feature
• The “Fixed” panel is actually part of the frame
• “Uni-body” technology
• Stronger, more dimensionally stable unit
• Active panel features fully adjustable tandem truck rollers
• Nylon rollers for virtually silent, smooth operation
• Steel bearings for long life
53
Feature
• 7/8” Clear insulated glass standard, or choose…
• Clear 15 lite GBG with contoured grid (option)
• Low-E (option)
• Low-E 15 lite GBG with contoured grid (option)
•
Duo-Durometer glazing stops
• Positive sash to glass seal
• No “squeeze-out” to clean off the glass
54
Feature
• Anodized aluminum sill cap and active
panel mono-rail rolling track
• Corrosion resistant
• Long life
• A quality extruded aluminum screen
included on every active panel unit
• Easy-glide rollers
• Fiberglass mesh screen
• Locking handle
55
Available Configuration / Design Pressure Rating
Available configuration
•
Double
• 5/0, 6/0 & 8/0
• 6/6 tall (actual unit height = 79-1/2")
Design Pressure (DP) rating
• Doubles up to 8/0 x 6/6 = DP-50
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Patio Door Configurator
57
Thank You
58
APPENDIX
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INSWING
WALL
INTEGRAL
MOUNTING FLANGE
BRICKMOULD
JAMB
SCREEN TRACK
60
INSWING
STUCCO
INTEGRAL
MOUNTING FLANGE
BRICKMOULD
JAMB
61
OUTSWING
INSTALLATION
FLANGE
WALL
BRICKMOULD
JAMB
62
OUTSWING
STUCCO
INSTALLATION
FLANGE
BRICKMOULD
JAMB
63
INSTALLATION
FLANGE
OUTSWING
JAMB
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Why Pultrusion?
•
Effective
• The pultrusion process is one of the most effective methods for the production of
composite lineal profiles
•
Efficient
• It is a continuous automated process that produces little waste
•
Excellent
• It produces materials of consistent strength and uniform quality
•
High Strength
• 1-1/2 times the strength of structural rated fir lumber
•
Superior Insulation
• 37 times a better insulator than aluminum
•
Light Weight
• 30% lighter than aluminum
•
Durable
• Will not dent or deform like wood and aluminum
65
The Pultrusion Process
66
Reinforcement Dispensing
• Continuous fiberglass “rovings”
are dispensed from center pull
packages
• Porcelain eyelets eliminate static
build-up and degradation of glass
• Fiberglass passes through a
carding index that orients the
fibers
67
Resin Impregnation
• The reinforcements are then
drawn through the wet-out tank
• Pan guides keep the roving
separated and maintain tension
on the strands to permit the
resin to wet-out each fiber
68
Preforming Section
• Saturated roving exits the resin
bath and pass through a series
of bushings or forming guides
• Excess resin is stripped off
• Fiberglass takes form for next
stage
69
Curing Die
• Fiberglass enters heated steel
dies that are in the shape of the
final composite
• Die is heated by electric strip
heaters or platens on top or
bottom of the die surface
• Chrome plated interior die
surfaces for increased die life
and improved surface finish
70
Clamper/Puller
• Composite is pulled through the
entire process by a
gripper/puller system
71
Cut-off Process
• Diamond abrasive cut-off saw
cuts composite to length
• Synchronized with movement of
the pullers
• Activated by a preset cut-tolength limit switch
72
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