Operations Management Chapter 2 – Operations Strategy in a Global Environment © 2006 Prentice Hall, Inc. Hall, Inc. © 2006 Prentice 2–1 Outline Global Company Profile: Boeing A Global View of Operations Developing Missions And Strategies Achieving Competitive Advantage Through Operations Ten Strategic OM Decisions Issues In Operations Strategy Strategy Development And Implementation Global Operations Strategy Options © 2006 Prentice Hall, Inc. 2–2 Boeing’s Global Strategy © 2006 Prentice Hall, Inc. 2–3 © 2006 Prentice Hall, Inc. 2–4 Some Boeing Suppliers (787) Firm Latecoere Labinel Dassault Country France France France Messier-Bugatti Thales France France Messier-Dowty Diehl France Germany © 2011 Pearson © 2006 Prentice Hall, Inc. Component Passenger doors Wiring Design and PLM software Electric brakes Electrical power conversion system and integrated standby flight display Landing gear structure Interior lighting 2–5 Some Boeing Suppliers (787) Firm Cobham Rolls-Royce Smiths Aerospace Country UK UK UK BAE SYSTEMS Alenia Aeronautics UK Italy Toray Industries Japan © 2011 Pearson © 2006 Prentice Hall, Inc. Component Fuel pumps and valves Engines Central computer system Electronics Upper center fuselage & horizontal stabilizer Carbon fiber for wing and tail units 2–6 Global Strategies Boeing – sales and production are worldwide Benetton – moves inventory to stores around the world faster than its competition by building flexibility into design, production, and distribution Sony – purchases components from suppliers in Thailand, Malaysia, and around the world © 2006 Prentice Hall, Inc. 2–7 Global Strategies Volvo – considered a Swedish company but it is controlled by an American company, Ford. The current Volvo S40 is built in Belgium and shares its platform with the Mazda 3 built in Japan and the Ford Focus built in Europe. Haier – A Chinese company, produces compact refrigerators (it has one-third of the US market) and wine cabinets (it has half of the US market) in South Carolina © 2006 Prentice Hall, Inc. 2–8 Global Strategies Rapid growth in world trade and emerging markets need to extend operations globally. Making a product only in the US and then exporting it is no longer guarantees success of even survival There are new standards of global competitiveness that include quality, variety, customization, timeliness, and cost. © 2006 Prentice Hall, Inc. 2–9 Some Multinational Corporations Home Country % Sales Outside Home Country % Assets Outside Home Country % Foreign Workforce Citicorp USA 34 46 NA ColgatePalmolive USA 72 63 NA Dow Chemical USA 60 50 NA Gillette USA 62 53 NA Honda Japan 63 36 NA USA 57 47 51 Company IBM © 2006 Prentice Hall, Inc. 2 – 10 Some Multinational Corporations Home Country % Sales Outside Home Country % Assets Outside Home Country % Foreign Workforce Britain 78 50 NA Switzerland 98 95 97 Philips Netherlands Electronics 94 85 82 Siemens Germany 51 NA 38 Unilever Britain & Netherlands 95 70 64 Company ICI Nestle © 2006 Prentice Hall, Inc. 2 – 11 Reasons to Globalize Reasons to Globalize Tangible Reduce costs (labor, taxes, tariffs, etc.) Reasons Improve supply chain Provide better goods and services Understand markets Intangible Learn to improve operations Reasons Attract and retain global talent Figure 2.1 © 2006 Prentice Hall, Inc. 2 – 12 Reduce Costs Foreign locations with lower wage rates can lower direct and indirect costs Maquiladoras (Free Trade Zones in Mexico) only pay tax on the value added by Mexican workers Shifting low-skilled jobs to another country Reduce costs Free higher cost workers for more valuable tasks Allow investing savings in improved products and facilities © 2006 Prentice Hall, Inc. 2 – 13 Improve the Supply Chain Locating facilities closer to unique resources (expertise, labor, or raw material) Auto design to California Athletic shoe production to China Perfume manufacturing in France © 2006 Prentice Hall, Inc. 2 – 14 Provide Better Goods and Services Objective and subjective characteristics of goods and services On-time deliveries Cultural variables Improved customer service © 2006 Prentice Hall, Inc. 2 – 15 Understand Markets Interacting with foreign customer and suppliers can lead to new opportunities Cell phone design from Europe Cell phone fads from Japan Extend the product life cycle © 2006 Prentice Hall, Inc. 2 – 16 Learn to Improve Operations Learning does not take place in isolation. Remain open to the free flow of ideas General Motors partnered with a Japanese auto manufacturer to learn Scandinavian design ideas have been used to improve equipment design and layout © 2006 Prentice Hall, Inc. 2 – 17 Attract and Retain Global Talent Offer better employment opportunities Better growth opportunities and insulation against unemployment Relocate unneeded personnel to more prosperous locations Incentives for people who like to travel © 2006 Prentice Hall, Inc. 2 – 18 Cultural and Ethical Issues Cultures can be quite different Attitudes can be quite different towards Punctuality Thievery Lunch breaks Bribery Environment Child labor Intellectual property © 2006 Prentice Hall, Inc. 2 – 19 Match Product & Parent Braun Household Appliances 1. Volkswagen Firestone Tires 2. Bridgestone Godiva Chocolate 3. Campbell Soup Haagen-Dazs Ice Cream 4. Ford Motor Company Jaguar Autos MGM Movies Lamborghini Autos Alpo Petfoods © 2006 Prentice Hall, Inc. 5. Gillette 6. Nestlé 7. Pillsbury 8. Sony 2 – 20 Match Product & Parent Braun Household Appliances 1. Volkswagen Firestone Tires 2. Bridgestone Godiva Chocolate 3. Campbell Soup Haagen-Dazs Ice Cream 4. Ford Motor Company Jaguar Autos MGM Movies Lamborghini Autos Alpo Petfoods © 2006 Prentice Hall, Inc. 5. Gillette 6. Nestlé 7. Pillsbury 8. Sony 2 – 21 Match Product & Country Braun Household Appliances Firestone Tires 1. Great Britain Godiva Chocolate 2. Germany Haagen-Dazs Ice Cream Jaguar Autos MGM Movies 3. Japan 4. United States 5. Switzerland Lamborghini Autos Alpo Petfoods © 2006 Prentice Hall, Inc. 2 – 22 Match Product & Country Braun Household Appliances Firestone Tires 1. Great Britain Godiva Chocolate 2. Germany Haagen-Dazs Ice Cream Jaguar Autos MGM Movies 3. Japan 4. United States 5. Switzerland Lamborghini Autos Alpo Petfoods © 2006 Prentice Hall, Inc. 2 – 23 Developing Missions and Strategies Mission statements tell an organization where it is going The Strategy tells the organization how to get there © 2006 Prentice Hall, Inc. 2 – 24 Mission Mission - where are you going? Organization’s purpose for being Answers ‘What do we provide society?’ Provides boundaries and focus © 2006 Prentice Hall, Inc. 2 – 25 Hard Rock Café Our Mission: To spread the spirit of Rock ‘n’ Roll by delivering an exceptional entertainment and dining experience. We are committed to being an important, contributing member of our community and offering the Hard Rock family a fun, healthy, and nurturing work environment while ensuring our long-term success. Figure 2.2 © 2006 Prentice Hall, Inc. 2 – 26 Factors Affecting Mission Philosophy and Values Profitability and Growth Environment Mission Customers Public Image Benefit to Society © 2006 Prentice Hall, Inc. 2 – 27 Sample Missions Sample Company Mission To manufacture and service an innovative, growing, and profitable worldwide microwave communications business that exceeds our customers’ expectations. Sample Operations Management Mission To produce products consistent with the company’s mission as the worldwide low-cost manufacturer. Figure 2.3 © 2006 Prentice Hall, Inc. 2 – 28 Sample Missions Sample OM Department Missions Product design To design and produce products and services with outstanding quality and inherent customer value. Quality management To attain the exceptional value that is consistent with our company mission and marketing objectives by close attention to design, procurement, production, and field service operations Process design To determine and design or produce the production process and equipment that will be compatible with low-cost product, high quality, and good quality of work life at economical cost. Figure 2.3 © 2006 Prentice Hall, Inc. 2 – 29 Strategic Process Organization’s Mission Functional Area Missions Marketing © 2006 Prentice Hall, Inc. Operations Finance/ Accounting 2 – 30 Strategy Action plan to achieve mission Functional areas have strategies Strategies exploit opportunities and strengths, neutralize threats, and avoid weaknesses © 2006 Prentice Hall, Inc. 2 – 31 Strategies for Competitive Advantage Differentiation – better, or at least different Cost leadership – cheaper Quick response – more responsive © 2006 Prentice Hall, Inc. 2 – 32 Competing on Differentiation Uniqueness can go beyond both the physical characteristics and service attributes to encompass everything that impacts customer’s perception of value Safeskin gloves – leading edge products Walt Disney Magic Kingdom – experience differentiation Hard Rock Cafe – theme experience © 2006 Prentice Hall, Inc. 2 – 33 Competing on Cost Provide the maximum value as perceived by customer. Does not imply low quality. Southwest Airlines – secondary airports, no frills service, efficient utilization of equipment Wal-Mart – small overheads, shrinkage, distribution costs Franz Colruyt – no bags, low light, no music, doors on freezers © 2006 Prentice Hall, Inc. 2 – 34 Competing on Response Flexibility is matching market changes in design innovation and volumes Institutionalization at Hewlett-Packard Reliability is meeting schedules German machine industry Timeliness is quickness in design, production, and delivery Johnson Electric, Bennigan’s, Motorola © 2006 Prentice Hall, Inc. 2 – 35 OM’s Contribution to Strategy Operations Decisions Product Quality Process Examples Specific Strategy Used Competitive Advantage FLEXIBILITY Sony’s constant innovation of new products………………………………....Design HP’s ability to follow the printer market………………………………Volume Southwest Airlines No-frills service……..…..LOW COST Location Layout Human resource Supply-chain Inventory Scheduling Maintenance © 2006 Prentice Hall, Inc. DELIVERY Pizza Hut’s five-minute guarantee at lunchtime…………………..…..……..Speed Federal Express’s “absolutely, positively on time”………………………..….Dependability Differentiation (Better) Response (Faster) QUALITY Motorola’s automotive products ignition systems…………………………......Conformance Motorola’s pagers………………………..….Performance IBM’s after-sale service on mainframe computers……....AFTER-SALE SERVICE Fidelity Security’s broad line of mutual funds………….BROAD PRODUCT LINE Cost leadership (Cheaper) Figure 2.4 2 – 36