PATPERT
POLYMER WASTE treatment
Presentation to:
ASSOCHAM
“Plenary Session - III” :Recycling of Plastic Waste of the Summit
May 30, 2015
PATPERT : INTRODUCTION
PATPERT
PATPERT, India is an emerging group having its verticals Waste to
Energy, Process Engineering Design, Project Management, Certification
Consultancy and International Trading.
CREDENTIALS

Establishment : 2008

ISO 9001:2008 Certified organization.

CRISIL Rated firm with SE3B Rating.

More than 25 professionals from various engineering streams like
Chemical, Mechanical, Production, Instrumentation Are Our
Resources.

International exposure in different continents like Europe, Middle
East Asia, Africa and South East Asia.
PATPERT – Business Verticals
Plastic Waste to oil conversion plants
PATPERT
: Capacities 50 Kg to 10 Tons per day.
Tyre / rubber Waste to oil conversion plants : Capacities 5 Ton to 50 Tons per day.
Waste Treatment &
Renewable Technologies
Food Waste to composter
: 50 to 300 KG.
Wet Waste dryer unit
: 1 t 5 Tons per day.
Fermentation units
: 100 Liter to 1000 Liters per batch.
Windmill (Vertical Axis)
: 200 w to 10 KW.
Solar + Wind (Hybrid System)
: 1 to 10 KW.
Technology for the Distilleries and Bio-fuels.
Fuel Ethanol Plant using Molecular Sieve Dehydration Technology.
Rectified spirit and Superfine Extra Neutral Alcohol using Multi-pressure Vacuum
Distillation Technology.
Alcohol Based Chemicals like Ethyl Acetate, Acetic Acid Plants.
Process
Solutions
Bio Gas Plant.
Composting.
Power Co-generation Plants.
Effluent Treatment Plants.
Spent wash evaporators with heat integration.
PATPERT – Business Verticals
Design
Solutions
Management
Certifications
PATPERT
Process Engineering
: MBEB, PFD, P&ID, plant layout etc.
Design & Engineering
: Heat Exchanger, Pressure Vessel, Storage Tanks etc.
Piping Engineering
: Piping layout, Isometrics, and Thermal stress analysis etc.
Software & Simulations : PDMS, STAAD, ASPEN, HTRI, VB based programming, solid
works, PV – elite etc.
Pre Order Engineering
: FEED Packages, Estimations, Market Surveys etc.
Quality, Environmental Management
: ISO 9001, ISO 14401
Food Safety, Health Safety Management
22000
: ISO9001,ISO14001, ISO
Information Security, Integrated, Automotive Industry : ISO 27001, IMS, TS 16949
Hazard Analysis, CE Marking, Testing Laboratories
17025
: OHSAS 18001, CE, ISO
Health Care Commodity : Surgical Goods, Hospital Furniture, Medical Apparatus
etc.
Engineering Equipment : Pharmaceutical, Food Processing, Packaging etc.
International
Trading
Construction Equipment : Concrete mixer, Concrete batching plants, Pumps etc.
Food Commodity
: Potatoes, Onion, Grain, Spices, Fishes etc.
PATPERT ADVANTAGE
• EXPERIENCE:
More than 6 years hands-on experience.
• COMPETENCY:
Competent & experienced team of professionals,
In-house Testing Facilities
• TECHNOLOGY:
Well proven, established & safe Process.
Applied for PATENT.
• CERTIFICATIONS:
ISO 9001: 2008 Organization.
CE Marking Equipment (If recommended)
• SUPPORT:
Assured After sales services
• ACHIEVEMENT:
More than 25 PLANTS Supplied & running Successfully.
CRISIL (3EB) Rated Organization.
Tie-ups with University for IIC (Industry – Institutional Collaboration)
PATPERT
SUSTAINABILITY
PATPERT
Sustainability through ‘Clean Development – Green
Development’, utilizing existing/renewable energy
sources;
1. Solar Energy
2. Wind Energy
3. Heat/Energy Recovery Units
4. Waste to Energy – Bio-methanation/Pyrolysis
INVENTION NEED
PATPERT
• Get rid of non-degradable waste
• ‘Keep Clean – Go Green’ Philosophy
• Waste to Energy (Electricity, Heat, etc.)
OPPORTUNITY
PATPERT
Various Capacity plants
1. Standalone Commercial
installation
2. Allied Units with Waste
treatment facility
3. Small units under
CSR/EPR
4. Customized units for
specific requirements
TECHNOLOGY
PATPERT DESIGNED
CATALYTIC REACTION
‘GASOLYSIS’
PATPERT
KNOW-HOW
PATPERT
Polyethylene
Linear polymer chains
Polypropylene
GASOLYSISTM is thermal cracking of Polymers.
PROCESS FLOW DIAGRAM
PATPERT
RAW MATERIALS
PATPERT
HDPE, LDPE, PP, PET, Rubber, Tyres, Used
oils, Etc.
Shall be free of adulteration
Paper, Dust…..)
(Moisture,
PRODUCTS AND APPLICATIONS
PATPERT
• Liquid Hydrocarbons – FUEL - Boilers, Petro-Chemicals
• GAS – Captive Consumption (Heating) or Electricity
Generation
• Carbon (Residue) – Solid Fuel, TAR additive (Road)
• Steel : Scrap
EVOLUTION
PATPERT
GROWTH
DEVELOPMENT
SEEDING
BATCH SYSTEMS
PATPERT
EURO-SHOE (TATA INTL.), CHENNAI
BATCH SYSTEMS
PATPERT
NESTLE INDIA, HIMACHAL PRADESH
BATCH SYSTEMS
PATPERT
200kg Batch Unit at “ART OF LIVING” INTL
CNETRE. Bangalore inaugurated by
SRI SRI RAVISHANKAR GURUJI
on his Birthday May 13, 2015
TYRE PLANT
PATPERT
Urja Process, Pune
CONTINUOUS PLANTS
PATPERT
BVG CLEANTECH - PUNE
NEHA INDUSTRIES - JALGAON
TURNKEY SOLUTIONS
PATPERT
SITE EXECUTION
EXECUTION
PATPERT
INSULATION
INSTRUMENTATION
FACTS & FIGURES – PLASTIC WASTE
PATPERT
• Plant Capacity: 2500 kg/day Plastic Waste
• Oil Production : 1250 Lit
• Gas Production : 400 – 500 kg
• Sludge (Carbon) : 400 – 500 kg
Recommended Feed free of moisture, soil, organic matter, metal &
other non-plastic material, etc. for more & better yields
FACTS & FIGURES - PLASTIC WASTE
PATPERT
• Consumption:
• Electricity
: 40 – 50 hp
(CT/Compressor/Feeding/Reactor/Sludge)
• Catalyst (A)
• Catalyst (B)
: 10 – 15 kg/day (0.5 – 1%)
: 20 kg every month
• Gross Calorific Value
• Oil GCV
• Gas GCV
• Sludge GCV
–
–
–
10000 kcal/kg
10000 kcal/kg
5000 kcal/kg)
FACTS & FIGURES - PLASTIC WASTE
PATPERT
• Parameters:
• Reactor temp.
• Gas Compressor
• Exhaust Outlet
: 300 – 400 0C
: Comp. Press. 5 kg/cm2
: 250 – 300 0C
FACTS & FIGURES – USED TYRES
PATPERT
• Plant Capacity: 10000 kg/day Waste Tyre
• Oil Production : 5000 Lit
• Gas Production : 1000 – 1500 kg
• Sludge (Carbon) : 3000 – 3500 kg
• Consumption:
• Electricity : 60 kW (CT/Compressor/Feeding/Reactor/Sludge)
FACTS & FIGURES – USED TYRES
PATPERT
• Gross Calorific Value:
• Oil GCV
• Gas GCV
• Sludge GCV
–
–
–
9500 kcal/kg
9000 kcal/kg
3500 kcal/kg)
• Parameters:
• Reactor temp.
• Gas Compressor
• Exhaust Outlet
: 300 – 400 0C
: Comp. Press. 5 kg/cm2
: 250 – 300 0C
CLIENTELE
PATPERT
• Plastic 50 kg (Batch)
• Euroshoe (TATA Intl.), Chennai
• Nestle India Ltd., HP
• Rudra Environmental Solutions
• Unity Green Environment
• Plastic 200 kg (Batch)
• PepsiCo India Holdings
• ART OF LIVING (International Centre), Ashram Bangalore
• Plastic 2.5 TPD Cont.
• BVG Cleantech, Pune
• Neha Industries, Jalgaon
• Hanjer Biotech Energies Pvt. Ltd
• Tyre 10TPD (Batch)
• Urja Processing, Pune
THANK YOU !!!
Renewable
Please Contact Us:
PATPERT TEKNOW SYSTEMS PVT. LTD.
Office Address: S.No. 52/7B-2, Plot # 11,
Near Burhani Park, Tilekarnagar, Kondhwa,
Pune - 411048 (MS) India
Tel: +91-20- 65274984
Nilesh P. Inamdar
Director – Business Development
(+919011094984)
Email: nileshinamdar@patpert.in
Web: www.patpert.in
F
PATPERT
uel……
uture.....