Management Accounting Chapter No. 02 Ordering and accounting for Inventory Management Accounting Page_3 Chapter No. 02 Ordering and Accounting for Inventory Chapter learning objectives Upon completion of this chapter you will be able to: •describe, for a manufacturing business, the different procedures and documents necessary for the ordering, receiving and issuing of materials from inventory •interpret the entries and balances in the material inventory account for a manufacturing business •describe the control procedures that can be used in a manufacturing business to monitor phyi cal and ‘book’ inventory and to minimize discrepancies and losses. 1) Accounting procedures for ordering and issuing inventory Accounting and control procedures for ordering and issuing inventory include the following Functions: • ordering • purchasing • receiving • issuing • Storing and stocktaking. Ordering, purchasing and receiving inventory The procedures for ordering, purchasing and receiving materials are as follows. Explanation: When a department requires new materials, Purchase requisition is completed (including authorization by the relevant manager) and sent to purchasing department. On receipt of a properly authorization, the purchasing department will select a supplier and create an order on Purchase order form. The purchase order form is sent to supplier and copies are also sent to the accounts department and the goods receiving department. On receipt of the goods, the receiving department will check the goods against the relevant purchase order, and check the delivery note which accompanies the goods, full details of the goods are then entered into a goods received Not(GRN) A copy of the GRN is attached to the relevant purchase order and they are both sent to the purchasing department where they are approved, the purchase invoice can be paid. Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_4 Department requires new material Purchase requisition Purchasing Department Purchase order Copy Supplier Copy Goods receiving department (Store) Account Department Supplier Receipts Goods Receiving Department Goods with delivery note Purchasing Department Goods received note Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_5 Topic: Accounting for inventory- the material inventory account Material inventory account: Materials held in store are assets and are recorded in the balance sheet of a company. Accounting transactions relating to materials are recorded in the material inventory account. Material inventory account Debit entries reflect an increase in credit entries reflect a decrease in inventory Inventory Purchase Return to stores - issues to production - return to suppliers Inventory Valuation: When inventory is received into store from different suppliers and at different prices every week. It is important that it is valued in consistent way so that closing inventory values and issued from stores can be valued accurately. You are probably aware that inventory is usually valued at the lower of cost and NRV (net realizable value). However, various methods are used to value closing inventory and issued from stores in management accounting. There are three main inventory valuation methods. FIFO LIFO Weighted average cost. FIFO- First in first out FIFO assumes that materials are issued out of stock in the order in which they were delivered into inventory. Last in last out-LIFO assumes that materials are issued out of inventory in the reverse order to which they were delivered into the inventory. Weighted average cost-AVCO values all items of inventory and issued at an average price. The average price is calculated after each receipt of goods. The average price is calculated by dividing the total purchase cost to date by total units received to date. Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_6 FIFO method: An example: ABC company cost flow as per the year is as following. ABC Company Cost Flows Date Jan 1 Apr 15 Aug 24 Nov 27 Explanation Beginning Inventory Purchase Purchase Purchase Total units available for sale Units at the ending inventory Units sold units unit cost Total cost 100 $10 $1000 200 11 2200 300 12 3600 400 13 5200 1000 450 550 12000 On November 30th, 550 units were sold/ issued. The cost of goods sold/issued formula in a periodic system is: (Beginning inventory + Purchases) - Ending inventory = Cost of Goods sold. As per the ABC Company we can calculate the cost of goods sold by pricing the 550 units sold using the pricing of the first 550 units acquired. Note: that of the 300 units purchased on August 24, only 250 units are assumed sold/issued. To find out the cost of goods sold: Solution as per FIFO method: Date Units unit cost Total cost Jan 1 100 $10 $1000 Apr 15 200 11 2200 Aug 24 250 12 3000 Total 550 6200 So $6200 is the “cost of goods sold” of 550 units sold as per FIFO method. And the cost of closing inventory is $5800. Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_7 Recording materials with FIFO Method Material Ledger Card Received Rate Amount Qty Date Jan 01.. April 15 Description Balance b/d purchased Qty 200 11 2200 Aug.24 purchased 300 12 3600 Nov. 27 purchased 400 13 5200 Nov.30 Issued 100 200 250 Issued Rate Amount Qty 100 100 200 100 200 300 100 200 300 400 10 1000 50 11 2200 400 12 3000 Balance Rate Amount-$ 10 1000 10 1000 11 2200= 3200 10 1000 11 2200 12 3600 = 6800 10 1000 11 2200 12 3600 13 5200 = 12000 12 600 13 5200 = 5800 LAST-IN, FIRST-OUT (LIFO) Method: Date Nov 27 Aug 24 Total Units 400 150 550 unit cost $13 12 Total cost $5200 1800 7000 As per using LIFO method the cost of goods sold for 550 units is $7000. Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_8 Recording materials with LIFO Method Material Ledger Card Received Rate Amount Qty Date Description Jan 01.. Balance b/d April 15 purchased Qty 200 11 2200 Aug.24 purchased 300 12 3600 Nov. 27 purchased 400 13 5200 Nov.30 Issued 400 150 Issued Rate Amount Qty 100 100 200 100 200 300 100 200 300 400 13 5200 100 12 1800 200 150 Balance Rate Amount-$ 10 1000 10 1000 11 2200= 3200 10 1000 11 2200 12 3600 = 6800 10 1000 11 2200 12 3600 13 5200 = 12000 10 1000 11 2200 12 1800 = 5000 Average-Cost method: Recording materials with Average Method Material Ledger Card Received Rate Amount Qty 2200 Qty 100 300 Balance Rate Amount-$ 10 1000 10.667 3200 12 3600 600 11.333 6800 13 5200 1000 12 12000 450 12 5400 Date Jan 01... April 15 Description Balance b/d purchased Qty 200 11 Aug.24 purchased 300 Nov. 27 purchased 400 Nov.30 Issued Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… 550 Issued Rate Amount 12 6600 MIHE Mashal Institute of Higher Education Management Accounting Cost of Goods Available ÷ For sale $12000 ÷ Page_9 Total Units Available for sale 1000 = = Weighted Average Unit Cost $12 As per Average method the cost of goods sold for 550 units is (550×$12= $6600). Now what is the impact of Each and every method used on the financial statement/income statement and Tax Effects of cost flow methods? NOTE: to understand why companies might choose a particular cost flow methods. Let’s examine the affects of the different cost flow assumptions on the financial statement of ABC& co, we assume that ABC & co sold its 550 units for $ 11500, and had operating expenses of $2000 and it is subject to an income tax of 30%. ABC Company Income statement FIFO LIFO $11500 $11500 1000 1000 11000 11000 12000 12000 (5800) (5000) (6200) (7000) 5300 4500 (2000) (2000) 3300 2500 (990) (750) 2310 1750 Sales revenue Beginning inventory Purchases Cost of goods available for sales Ending inventory Cost of Goods sold Gross Profit Less: Operating Expenses Income before income tax Income Tax expenses (30%) Net income Self Test Question 1: XYZ Company cost flow as per the year of 2012 as following. Average-cost $11500 1000 11000 12000 (5400) (6600) 4900 (2000) 2900 (870) 2303 Date Jan1 Jan 15 Mar 20 July 24 Nov Explanation units unit cost Total cost Beginning inventory 150 $9 $1350 Purchase 200 10 2000 Purchase 250 12 3000 Purchase 200 14 2800 Purchase 300 15 4500 Total units available for sale 1100 13650 Ending inventory 450 Units sold 650 Req: Calculate Cost of goods sold as per FIFO, LIFO and Average cost methods? Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_10 Self Test Question 2: Coca cola company cost flows as per the year so 2011 was as follow. Date Jan 1 Apr 14 May 16 Sep 12 Dec 10 Explanation Beginning inventory Purchase Purchase Purchase Purchase Total units available for sale Ending inventory Units sold units 200 250 300 200 400 1350 500 850 unit cost $12 14 15 18 20 Total cost $2400 3500 4500 3600 8000 22,000 Req: 01. Calculate the cost of goods sold and ending inventory as per FIFO, LIFO and Average methods 02. Also show the impact on the income statement of using each method of cost flows if the 850 units are sold on $30,000 and the operating expenses are for the company is $7,000 and are subject to 25% of income tax? Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_11 Exercises: 1. Material costing methods. The Meltzer Company made the following material purchases and issues during January 2013. Inventory: January 1. 500 units @2.4 Receipts: January 6. 200 @2.5 10. 400 @2.6 25. 500 @2.8 Issues: January 15. 27. 560 500 Required: the cost of material consumed and the cost assigned to the inventory at the end of the month, using a perpetual inventory system, by a. FIFO b. LIFO c. Average Now find out the gross profit and the net profit if net sales in each case are $100000 and income tax rate is 10%? 2. The following information is to be used in costing inventory August 31: August 1. Beginning inventory balance: 800 units @6 5. Purchased 200 units @7 9. Purchased 200 units @8 16. Issued 400 units 24. Purchased 300 units @9 27. Issued 500 units Required: the cost of material consumed and the cost assigned to the inventory at the end of the month, using a perpetual inventory system, by a. FIFO b. LIFO c. Average Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_12 3. Ledger accounts for materials cost flows: During one week of operations, a materials ledger card reflected the following transactions. 1st day beginning inventory: 1400 units @4.60 2nd received 1000 units @4.80 3rd issued 800 units 4th issued 800 units 5th received 1200 units @5.00 6th issued 800 units Other costs for the week were direct labor; $4800, and factory overhead, $4360, 1700 units of product were completed, and 1500 were sold. There was no beginning inventory of finished goods and no work in process over the week. Required: 1. ledger accounts for Materials, Work in process, Finish goods, and cost of goods sold using (a) FIFO, (b) LIFO 2. The final inventory by the LIFO costing method if inventory is taken at the end of the week. 4. Correcting perpetual inventory cards: The following differences were reported in reconciling physical inventories and with the material ledger cards. S.No. Physical Inventory Material Ledger Balance Reason 1. 2000 Units 2100 units 2. 500 Units 400 Units 3. 1000 gals 1030 gals The shrinkage is a normal condition of storage and issue of this material. Average cost is @30 per gallon. 4. 900 lbs 930 lbs Shortage due to negligence, average cost per pound $10. Negligence to record an issue of direct material with cost @2. A purchase of 100 units on credit is not recorded, cost was $3. Requirement: 1) A separate Journal Entry for each transaction. 2) The procedure necessary to correct or adjust the material ledger card for each difference. Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education Management Accounting Page_13 5. Lower of Cost or Market Inventory Valuation: Moore Corporation has the following data about its I-Pod products. Product-A Product-B Historical cost------------------------- $17.00 $45.00 Replacement cost--------------------- 15.00 46.00 Estimated cost to dispose-------------5.00 26.00 Estimated sales price------------------30.00 100.00 Requirement: The unit value to be assigned in costing the ending inventory of the products, using the lower of cost or market. 6. Inventory valuation-AICPA Rule: The data about a product of Mishigun Parts Company is as under: Situations 1 2 3 4 5 Cost------------------ $100 100 100 40 100 Net realizable value 80 80 80 80 80 Net realizable value less normal profit 50 50 50 50 50 Market (replacement cost) 60 90 40 30 110 Requirement: The unit value to be assigned in costing the ending inventory of the products, using the AICPA Rule. Source person: Mr. Kamran Khan M.Com, B.Com, D.Com… MIHE Mashal Institute of Higher Education