Body of Knowledge for The AS&D Quality Practitioner Establishing the IAQG Approved Knowledge Model Understanding the Urgency 57 27% can retire in 2008 16% Younger than 34 No defined knowledge base to work from Person-based knowledge exits AS&D Professional Workforce The more an organizational member/supplier has to process information to create understanding, the more waste that is being created in organizational performance. Leadership’s role: • Structure the organization so that members can make sense of it. The new normal is approx. 620,000 AS&D professionals in the USA. Source: Aircraft Industries Association Practice of Quality Improvement Sociology of Knowledge X Body of Knowledge Process Mapping Area of inquiry. Process-based body of knowledge. Body of Knowledge Aerospace & Defense Learning Institute (ADLI) 501(c) not-for-profit established for the sole purpose of ensuring the long-term maintenance of the BoK • Shall identify other AS&D practitioner BoK’s Engineering, Procurement, Operations Collaboration Model ADLI and IAQG Body of Knowledge BoK: Definition of knowledge and/or skills The definition of specific professional categories: • • • • Lifecycle Perspective ASD-QE ASD-SQE ASD-NDTQE ASD-CQM The perspective of where skills and knowledge are applied in the product lifecycle BoK Development Process Map the AS&D business process stream. Identify the knowledge and skills required to execute process. Group major knowledge areas and remove variation across BP stream. Assign measurement to knowledge and skills. Select sample of AS&D organizations Conduct process mapping of AS&D business processes Create lifecycle of AS&D business processes SME Validation of AS&D Business Process Map Yes SME Validation of BoK Create initial draft of BoK Analyise business processes to ID skills and knowledge. Is the AS&D Business Process Map complete and accurate? No Revise draft BoK Is the Draft BoK No complete and accurate? Yes Revise draft BoK Validate BoK at sample organizations BoK Completed Short-term Objectives Validate BoK Model Map Supplier-Management Business Processes Identify Requisite Knowledge Create an AS&D SQE BoK Production Maintenance Producing the product, Providing the service Servicing the product while in the hands of the operator Procurement Design Creation of designs, Design of services Supplier management processes Program Mgt Conceptual processes Knowledge Definition Follows the Product/Business Process Lifecycle Mapping the Product/Business Process Lifecycle Partner / Supplier Selection Design IPT Conceptual Design Quote SQA & MCL Resource Capacity Planning Material Control Laboratory (MCL) / Laboratory Control Source Approval (MCL) Engineering Source Approval (Capability) Lessons Learned Export Control Resource Notification, Resourcing Checklist Pre-Award Surveys (If New Supplier) Supplier Evaluations (Assess Who has Capability) Flowdown of Unique Customer Requirements Technical Data Review (Assemble) Create Technical Data Make/Buy Decision & Supplier Selection Tool & Gage Design Process FMEA Quality Requirements (Inspectability) Manufacturability Review ESA Requirements Application MCL Requirements Application CPD/Valysis Quality Requirements Development Design Validation (Standard Work) Contract Review Production Capability Design Capability Customer Requirements Body of Knowledge Creating the Knowledge Measurement Basis Knowledge Management Model structure incorporated into Skill/Knowledge Form Integrated Knowledge Management Model 6. Create 5. Evaluate 4. Analyze 3. Apply 2. Understand 1. Remember Knowledge Dimensions A. B. C. Factual Conceptual Procedural Bloom’s Taxonomy (Theoretical structure to ensure standardization) Example of Business Process Mapping Operations Worker Skill Validation: Establishing process capability Worker skill validation First article verification Production planning validation Identify the verbs: Machining, Inspecting, Planning, Auditing, etc… Identify the nouns: Supplier, Castings, Mill, Assembly, Customer, ect… Avoid looking at who in process mapping but rather the what and always challenge the why. Without verbs, people would not see motion, change, and flow; people would see only static displays and spines. Connections among nouns are the stuff of process. Body of Knowledge Deploying a Standardized Process for BoK Definition Existing ADLI-BoK has been documented using the BoK Skills/Knowledge Form Leveraging an Industry BoK to Define a Professional BoK Identify Professional Job Title Assemble Subject Matter Expert Team Correlate Job Responsibilities to Business Process Map Validate Knowledge Elements are Inclusive of Defined Responsibilities Publish Professional BoK Definition Update BoK as Required Professional Category Definition Model AS&D BoK team provides minimum requirements to perform the process. Professional Specialty Task Level Definition Supplier Quality Engineering Corrective Action Auditing Practices AS&D BoK Contracts Quality Engineering Major Profession Quality Engineering AS&D BoK elements applicable to major profession at a generic level. NDT/NDE Quality Engineering First Article Inspection Supplier Qualifications Knowledge/ Skill Elements AS9100 Requirements Procedural Other Industry Std. Factual Regulatory Requirements Conceptual Closed-loop C/A Mistakeproofing 5-Whys Fishbone MRO Quality Engineering Definition of Definition at Knowledge Professional Level and Levels Type of Knowledge 1. Associate 2. Practitioner 3. Senior 4. Specialist 1. Remember 2. Understand 3. Apply 4. Analyze 5. Evaluate Ect. 6. Create 5. Master Detailed definition at each level that may be above or below the minimum requirements. (Practitioner is the minimum) Benefits of Measurable Knowledge Capability: • • • • Process based Quantifiable Employee growth Customer satisfaction • Standardization • Cost control • Controlled processes Initial AS&D Professions ASD-Auditor ASD-Quality Engineer (generic) ASD-QE Supplier Management Excellence begins with a choice. Presentation slides will be located at www.ADLITraining.org Opportunities for sponsorship available Opportunities to participate on the BoK team available