MCLSecurity Division Pantnagar1

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Minda Corporation Limited – Security Division, Pantnagar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Evacuation Plan
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Plant Inauguration
Plant inaugurated by Babuji and Mataji on 2.04.07
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Company Details
• Investment
:Rs. 3600 Lacs
• Sales (2013~2014)
:Rs.212 Lacs
• Sales (2014~2015) projected :Rs. 232 Lacs
•Average Age
:26.5 Years
• Total Area
:324200 Sq. Ft.
• Office Area
:16550 Sq. Ft.
• Production Area
:134000 Sq. Ft.
• Green Area
:74669 Sq. Ft.
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Demographic Details - Team
No. of Staff
Qualification wise Staff Details
Dept.
30
12
17
Graduate
Tech. Grad.
Masters
Tech. Diploma
Experience wise Staff Details
4
12
6
19
0-1 Yr
1-2 Yrs.
Actual
Manpower
SBU Head Cell
2
2
Opr. Head - OE
1
1
Opr. Head - AM
1
0
HR
6
6
F & A and IT
8
7
Mfg.
11
11
Engg.
7
6
Quality
7
7
Imp. Cell
1
1
Maint.
3
3
Sales & Mktng.
5
4
Matl. & SQA
11
10
ME & Tool Room
7
5
Stores & PPC
8
8
TOTAL
78
71
6
22
10+2
Budgeted
Manpower
29
2-5 Yrs.
5-10 Yrs.
10+ Yrs.
Optimum utilization of employee’s skill and
knowledge by improving staff productivity
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Customers & Products
Minda Automotive Solutions Ltd.
Mechanical & Electronic
Security System,
Electrical Connective
System & Accessories
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Minda Corporation Limited – Security Division, Pantnagar
Mfg. Facilities
Pressure die casting
Lock Assembly
Powder Coating
WH Assembly
Paint Shop
Cutting and crimping
Creating Value for all Stakeholders through “ T E S C I ”
Lab facility
Utility
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Minda Corporation Limited – Security Division, Pantnagar
Testing Facilities
High Voltage Tester
Door Handle
Endurance
Testing
Hardness Tester
Switch Endurance
Testing
Crimp Analyzer
Salt Spray Chamber
Creating Value for all Stakeholders through “ T E S C I ”
Spring tester
Actuator &
Remote testing
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Minda Corporation Limited – Security Division, Pantnagar
Policies
TPM Policy
Quality Policy
Safety Policy
Creating Value for all Stakeholders through “ T E S C I ”
Environment Policy
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Minda Corporation Limited – Security Division, Pantnagar
Certifications
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2007~08
Plant inaugurated by Babu ji and Mata ji on 2.04.07
TPM Guru Yamaguchi San’s visit on 13.12.07
Environment day celebration by plantation (Plantation done by M&M plant head Mr. S.K. Dubey)
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2008~09
TPM kick off in presence of senior
BAL Team on 09.04.08
TPM Guru Yama Guchi San visit on 13.11.2008
First prize in CII competition at Noida
Distinguish award in 25th NCQC
competition on 09.11.09
BAL “Q” bronze award on 22.11.08
First prize in safety kaizen competition at
BAL PN on 18.03.09
Excellence award in QCFI Kanpur chapter convention on 18.09.08
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2009~10
Recognition by M&M for Zero PPM and 100
% delivery on 10.11.09
100 crore sale invoice signed by Managing Director on 10.03.10
Platinum, Gold and Silver award in AKM group 6 th QCC and
3rd Kaizen Mela on 26 ~ 27.03.10
Inauguration of R.F. chamber by group chairman on 30.09.09
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2010~11
Hawan in occasion of third annual day
celebration on 02.04.10
First prize in BAVA kaizen competition at BAL PN on 22.06.10
BAL TPM Award on 09.01.10
BAL “Q” Silver award on 23.06.10
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2011~12
Kaizen award in BAL Kaizen competition
Best Kaizen award 05.05.11
BAL “Q”Gold Award on 05.05.11
Green certificate of merit on 29.04.11
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2011~12
3rd Position in ACMA regional Convention
on 12.07.2011
Bronze award in MBEM 11.08.2011
2nd Position in ACMA National
Convention on 05.08.2011
Winner in CII – Uttrakhand (Preliminary
competition) on 13.09.2011
Gold award in QCFI –Haridwar
on 03.09.2011
Par Excellence award in NCQC-2011
On 11 .12.2011
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2012~13
BAL TPM Excellence Award on 11.04.2012
First Prize in safety slogan competition at
BAL - Pantnagar on 04.05.2012
BAL “ Q “ Platinum Award on 11.04.2012
Distinguish Award in INSSAN convention on 26.05.2012
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2012~13
Silver award in MBEM on 11.08.2012
Supplier Cluster Kick –Off on 12.12.2012
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2013~14
BAL “ Q “ Super Platinum award on 06.05.2013
1st Prize in office kaizen category in 2nd AKM group regional
competition on 29.05. 2013
1st Prize in safety slogan Competition & 2nd Runner up in safety
kaizen competition on 19.05.2013
2nd Runner-up in office kaizen category in 2nd AKM group
regional competition on 29.05.2013
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2013~14
First Prize in Quality Circle
Competition at Mahindra &
Mahindra Rudrapur on 24th
June 2013
First Prize in Quality Quiz
Competition at Mahindra &
Mahindra Rudrapur 24th
June 2013
Gold Award won from QCFI Haridwar
Chapter in Quality Circle competition
on 1st Sept’13
Award for Sustenance of DOL status
at Mahindra & Mahindra Rudrapur
since last Two years for all 10
Products on 04.07.2013
Manufacturing Excellence award, 3rd Prize
won by MCL Pantnagar during 6th National
Cluster Summit held on 30 Sept – 1 Oct ’13
organized by CII - Avantha.
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2013~14
‘Par Excellence’ category in NCQC -2013 (National
Convention on Quality Circle) it was held on 20th
~23rd December 2013 at Kolkata organized by QCFI
won the KGCCI cricket trophy organized by Kumaun Garhwal
Chamber of Commerce and industry at District Sports Stadium
Rudrapur on 13th ~21st Dec 2013
won the Shikhar cup trophy organized by Haldwani Cricketers & Haldwani
Cricket Academy at Shivalik International school, RTO road Haldwani on
14th ~23rd December 2013
1st Prize in second BAVA Kaizen competition in (Human Safety)
category, on 30-Dec-2013 at - Common Amenities center BAL
Pantnagar.
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2013~14
Runner-up in BAVA kaizen
competition in Yield category at BAL
on 31st Jan 2014
Participate in BAL/BAVA Inter cluster competition at
BAL Akurdi on 28th Feb 2014
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2014~15
MCL-PN got special Quality award from
BAL on 13th May -14
MCL-PN won the Merit award in Executive category in INSSAN
(Indian National Suggestion Scheme Association) National convention
on 22nd & 23rd Aug held at Scope convention Center Delhi
MCL-PN won the Excellence award in Non -Executive category in
INSSAN (Indian National Suggestion Scheme Association) National
convention on 22nd & 23rd Aug held at Scope convention Center Delhi
Minda Corporation Limited- Pantnagar Quality circle PRARAMBH
won the 1st runner-up award in 27th CII Preliminaries Uttrakhand
Quality Circle Competition on 28th Aug 2014 held at Hotel Rudra
Continental Rudrapur
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
2014~15
Minda Corporation Limited- Pantnagar Quality
circle “DAUD’ won the Silver award in QCFI
Quality Circle Competition on 30h Aug 2014 held
at DPS Haridwar
Minda Corporation Limited- Pantnagar Quality circle
“PRARAMBH’ won the Silver award in QCFI Quality
Circle Competition on 30th Aug 2014 held at DPS
Haridwar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Excellence Process at MCL - PN
Excl.
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Journey of Excellence Started in 2010-11 ……. Journey so far
2010-2011
2011-2012
2012-2013
• ISO/TS 16949 Certificate
• Started TPM Journey in
Manufacturing area
• MBEM Journey initiated
• Strengthen inspection to
sustain 0 CC/PPM at
customer end
• Shift from inspection side to
cause side actions
• Understanding of MBEM
model by few people and
started few good practices
• TPM philosophy deploy
across the org (MFG & Non
Mfg.)
• Strengthen cause side actions
• Understanding of model up
to HOD level, BE culture
building initiated and
practicing few good practices
• TPM deployment Widely &
Deeply across the
organization
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Journey of Excellence Started in 2010-11 ……. Journey so far
2013-2014
2014-2015
• Learnings deployed up to tier 2 level through
supplier cluster with core suppliers
• Understanding of model up to functional level
& BE culture imbibed into organizational
DNA
• Started and continuing many good practices at
org/deptt level
• Sustenance of TPM excellence journey and
planning for JIPM
• Spread learnings to all suppliers through
clusters at PN, NCR & Pune
• Sustenance of all good practice and make them
best in the class
• Pioneer of standardized mfg practices across
MCL-SD
• TPM Deployment as per JIPM Requirement
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Excellence journey…Achievements
• Already IMS
Certified
• Past Learning
from ACT-CII
Cluster
• Rs. 100 Cr.
Sales unit
• MBEM Bronze
Award
• BAL TPM & ‘Q’
Silver Award
• MBEM Silver
Award
• BAL ‘Q’ Gold
Award
• F & S Green
Certificate of
Merit Award
• Rs. 200 Cr.
Sales unit
• MBEM Silver
Award
• BAL TPM & ‘Q’
Platinum
Award
• GBE HR Audit
– 1st in Group
• GBE Finance
Audit - 2nd in
Group
• BAL ‘Q’ Super
Platinum Award• BAL ‘Spl. Q’
• M & M DOL
Award
Sustenance
• MBEM Award
Award for all
for 2013-14
products
Awaited
• GBE HR Audit – • FICCI Safety
1st in Group
Excl. Award
• GBE Finance
awaited
Audit - 2nd in
Group
• KPMG Best
Financial
controls in Group 2014-15
World
Class
2013-14
2012-13
2011-12
“Miles to go before I (we) sleep…….”
- Robert Frost
2010-11
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Result Benchmarking…….
BAL Q Award:
Bronze
BAL TPM Award:
TPM
Award
M & M DOL Initiative:
Gold
Silver
Platinum
Super
Platinum
Spl ‘Q’
Award
TPM
Excellence
Green Channel
Qualification
DOL
Initiation
DOL
Sustenance
Preferred Supplier
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Result Benchmarking…
TPM:
Business Excellence:
JIPM
TPM
JIPM TPM
Excellence
CII Exim
Bank Prize
CII Exim
Bank Award
JIPM TPM
Sustenance
Deming
Award
Japan
Quality
Medal
World Class
L
E
G
E
N
D
Not Achieved
Almost Achieved
Achieved
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Our Capability
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Go Green Campaign
Making a Botanical Garden on Worlds
Environment Day 5 June 13 at premises
Plant distributed to our employees
within the factory premises Sep 13
Hot water comes through solar
water heater for cooking
Signing commitment on Worlds
No Tobacco Day 31 May 13
Plant distributed to our group
company M/S MSIL , PN Sep 13
Awareness session on Worlds No
Tobacco day by Dr. Goswami
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Plant Visit of Lines Leaders at
UNO Minda , Pantnagar
Training Session on Cycle Time & Takt time
for Line Leaders given by SBU Head
Plant Visit of Lines Leaders at Mahindra &
Mahindra Ltd, Lalpur Kicchha
Training Session on IPR for Lines Leaders given by
Mr. BN Saxena at MCL Pantnagar
New Joinee addressed by SBU Head brief information
given by him about the future growth & plans
SBU Head Interacting with GETs about their
learning & development along with HR Team
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Inauguration of Safety quiz by SBU Head & Awareness session on Safety by SBU Head
& motivating the participants to ensure safety at plant during safety quiz
Employees were participating in safety Poster competition & taking oath during national safety
week
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Organizational Culture
 Total Stakeholder’s involvement in Employee motivation
 Involvement of Employees in 1st day
 Employee & family, Customer, supplier, society involvement in Annual Day
 Sports Meet at Group level among employees
 Different types of competitions including families of employees & rewarding
 Cross cultural harmony
 Celebrations of various cross cultural festivals
 Openness for communication & respect for individuality
 Open house meeting
 Various surveys to collect feedback
 Spreading of Safe & Healthy Culture
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Celebration of Diwali through the distribution
of Gifts & Sweets to employees
Best dressed competition award given to
the employees by Santa Claus
Making stress free environment through
workshop on Stress Mgmt. by Art of Living
Employees are playing sports during
Annual Sports tournament
Employees were enjoying
Christmas celebration
through the distribution of
cookies by Santa Claus
Employees are participating in
Mehandi & Rakhi competition
Industrial Visit of Shivalik college of Engg., Dehradun at MCL PN
Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Inauguration of blood donation camp & employees are
participating & supporting to this noble cause
Celebration of World Environment Day by
giving saplings to the employees
Employees are participating
in Annual day Celebration
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Creating Value for all Stakeholders through “ T E S C I ”
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Minda Corporation Limited – Security Division, Pantnagar
Thank You
Creating Value for all Stakeholders through “ T E S C I ”
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